Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(High temperature Melting Quartz Tube Furnace Metal Melting Oven Furnace Copper Alloy Melting)

Specification of High temperature Melting Quartz Tube Furnace Metal Melting Oven Furnace Copper Alloy Melting

The High-Temperature Melting Quartz Tube Heater is a precision-engineered industrial stove made for melting steels, including copper alloys, in regulated settings. It includes a robust quartz tube chamber, making sure exceptional thermal stability and resistance to severe temperatures. The furnace runs at temperature levels as much as 1700 ° C, making it suitable for high-melting-point steels and alloys. Its core element is a high-purity artificial quartz tube, which supplies exceptional chemical inertness, minimal thermal development, and excellent optical openness for procedure surveillance. The furnace makes use of advanced silicon carbide (SiC) or molybdenum disilicide (MoSi2) burner, ensuring consistent warmth circulation and fast ramp-up prices. Temperature control is taken care of using a programmable PID controller with ± 1 ° C accuracy, sustaining multi-step accounts for intricate melting cycles. A Type S (Pt-Rh) thermocouple supplies real-time temperature level comments. The heater chamber is offered in customizable sizes (40– 200 mm) and lengths (300– 1200 mm), accommodating batch dimensions from a few grams to 5 kg of material. The exterior is constructed from double-layered stainless-steel with ceramic fiber insulation, decreasing heat loss and power intake. Security features include over-temperature security, automatic power cutoff, and emergency air conditioning. The system operates on 220V/380V air conditioner power, with power rankings varying from 3 kW to 18 kW depending upon version size. Optional gas inlet/outlet ports allow inert environment procedures (argon, nitrogen) to stop oxidation. Additional features consist of a water-cooling system for the quartz tube finishes, a digital vacuum scale for vacuum melting (optional), and RS-485/ USB connectivity for information logging. Developed for laboratories, factories, and R&D centers, this heater is CE-certified and suitable with copper, brass, bronze, and various other non-ferrous alloys. A 12-month warranty and technological assistance are consisted of.

(High temperature Melting Quartz Tube Furnace Metal Melting Oven Furnace Copper Alloy Melting)

Applications of High temperature Melting Quartz Tube Furnace Metal Melting Oven Furnace Copper Alloy Melting

A high-temperature melting quartz tube heating system is an advanced thermal processing system developed for precision melting of metals, specifically copper alloys. Its core element, a high-purity quartz tube, uses outstanding thermal security, chemical inertness, and openness, enabling individuals to keep an eye on the melting procedure in real time without jeopardizing safety. Efficient in getting to temperatures surpassing 1700 ° C, this heater is suitable for applications requiring controlled atmospheres and consistent outcomes.

In the electronics industry, the heating system is used to melt copper alloys like beryllium copper or phosphor bronze for connectors, switches, and conductive parts, guaranteeing high electrical conductivity and minimal impurities. Aerospace producers depend on it to produce long lasting, heat-resistant copper-nickel and copper-chromium alloys for turbine components and architectural components. The automobile field benefits from its capability to produce specific brass and bronze alloys for bearings, bushings, and electric systems, enhancing vehicle performance and durability. Precious jewelry makers utilize the furnace to craft intricate copper-based alloys with gold or silver, accomplishing vivid colors and architectural honesty. Lab utilize its programmable temperature controls and inert environment compatibility to develop novel copper alloys for specialized applications, such as superconductors or corrosion-resistant products.

Trick advantages consist of the quartz tube’s resistance to thermal shock, making certain longevity under fast heating cycles, and its inert nature, which stops contamination of molten metals. The furnace’s clear layout enables aesthetic surveillance, decreasing the requirement for disruptive hands-on checks. Advanced insulation ensures energy efficiency, while specific temperature policy ( ± 1 ° C) guarantees consistent melting. Safety and security functions like automated shut-offs and gas flow controls enhance operational reliability.

Suitable for both commercial and R&D setups, this heating system sustains small to tool batch production with customizable setups. Its reduced upkeep requirements and long life span make it a cost-efficient solution for high-purity copper alloy melting, using unequaled efficiency popular thermal processing applications.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High temperature Melting Quartz Tube Furnace Metal Melting Oven Furnace Copper Alloy Melting

What materials can a high-temperature melting quartz tube furnace handle? A high-temperature melting quartz tube furnace is designed to melt metals and alloys with lower to medium melting points, such as copper, brass, bronze, silver, and gold. It is particularly effective for copper alloys due to its precise temperature control. The quartz tube’s purity ensures no contamination, making it ideal for applications requiring high material integrity. Avoid using metals with melting points exceeding the furnace’s maximum temperature rating.

What is the maximum temperature of this furnace? The furnace typically operates at temperatures up to 1600°C (2912°F), though this varies by model. Copper alloys, which melt between 900°C and 1200°C, are well within this range. The quartz tube’s thermal stability allows consistent performance at high heat, ensuring efficient melting without tube degradation. Always verify the specific temperature limits of your furnace model to prevent damage.

What safety features are included? Key safety features include over-temperature protection, automatic shutoff systems, reinforced insulation, and emergency cooling options. The furnace may also include gas leak detectors if used with inert atmospheres. Proper ventilation is critical to handle fumes from molten metals. Users must wear protective gear and follow operational guidelines to prevent accidents.

How do I maintain the quartz tube furnace? Regular maintenance involves inspecting the quartz tube for cracks, discoloration, or residue. Clean the tube with non-abrasive materials to avoid scratches. Check electrical connections and heating elements for wear. Replace damaged tubes immediately. Avoid thermal shock by letting the furnace cool naturally post-use. Store the quartz tube in a dry, dust-free environment.

Why choose this furnace over others? Quartz tube furnaces offer superior thermal resistance, rapid heating, and contamination-free melting compared to ceramic or metal-lined alternatives. The transparent quartz allows visual monitoring of melts. Its energy efficiency and precise temperature control reduce operational costs, making it ideal for labs and small-scale production. The design ensures durability and consistent performance for copper alloy applications.

(High temperature Melting Quartz Tube Furnace Metal Melting Oven Furnace Copper Alloy Melting)