Overview of Muffle Furnace

A muffle furnace is a type of oven used in laboratories and industrial settings to heat samples without contamination from the fuel or combustion gases. It features an enclosed chamber that isolates the sample from direct contact with the heating elements, providing precise temperature control for various applications including ashing, sterilization, and material testing.

Features of Muffle Furnace

Precise Temperature Control: Accurately maintains set temperatures for consistent results.

Isolated Heating Chamber: Prevents contamination of samples by separating them from heating elements.

High-Temperature Resistance: Capable of reaching very high temperatures, suitable for demanding processes.

Programmable Controls: Allows for automated operation with pre-set heating profiles.

Energy Efficiency: Designed to minimize energy consumption while maintaining performance.

Safety Features: Includes over-temperature protection and automatic shut-off mechanisms.

(Kitchen sink electric resistance muffle bright annealing furnace)

Specification of Kitchen sink electric resistance muffle bright annealing furnace

The Kitchen Area Sink Electric Resistance Muffle Bright Annealing Furnace is designed for accurate, high-quality warmth therapy of stainless steel cooking area sinks and similar components. This heating system makes sure consistent temperature distribution, oxidation-free surfaces, and enhanced mechanical properties through controlled intense annealing procedures. Below are the vital specifications:

** Model **: KSA-1230 (adjustable based upon capacity).
** Heating Elements **: High-resistance alloy wires (Kanthal, Fe-Cr-Al) make sure fast home heating and durability, running up to 1200 ° C. ** Temperature Range **: 200 ° C to 1150 ° C (± 2 ° C accuracy), flexible for stainless steel qualities (e.g., 304, 430).
** Chamber Building **: Double-layered muffle chamber with ceramic fiber insulation and alumina refractory cellular lining for warmth retention and contamination avoidance.
** Work Chamber Dimensions **: 1200mm (L) x 600mm (W) x 600mm (H), accommodating numerous sinks per cycle.
** Power Supply **: Three-phase 380V AC, 50/60Hz, 45kW rated power.
** Temperature Control **: Programmable PID controller with touchscreen user interface, 30-step programmable contours, and real-time tracking.
** Ambience Control **: Sealed design with nitrogen/hydrogen gas inlet (0-20 L/min flow price) to preserve inert setting, avoiding oxidation.
** Air conditioning System **: Integrated water-cooling jacket and forced-air air conditioning for quick post-annealing quenching.
** Safety and security Includes **: Over-temperature security, gas leak alarm systems, automatic power cutoff, and emergency quit switch.
** Information Logging **: USB/RS485 connection for videotaping time-temperature data and procedure documents.
** Energy Performance **: Low thermal mass design reduces energy consumption by 25% contrasted to conventional heating systems.
** Compliance **: Satisfies CE, ISO 9001, and RoHS standards.
** Applications **: Suitable for cooking area sinks, cooking equipment, automobile trim, and decorative steel elements calling for mirror surfaces.
** Optional Accessories **: Packing trolley, gas flow meters, added thermocouples, and personalized insulation upgrades.
** Maintenance **: Self-cleaning burner and removable chamber panels for easy maintenance.
** Preparation **: 4-6 weeks after order confirmation.
** Service warranty **: twelve month on parts and labor.

This heating system combines sophisticated automation, energy effectiveness, and reliability, making it ideal for makers prioritizing accuracy, surface area high quality, and production scalability.

(Kitchen sink electric resistance muffle bright annealing furnace)

Applications of Kitchen sink electric resistance muffle bright annealing furnace

The Kitchen Sink Electric Resistance Muffle Bright Annealing Heating system is a customized commercial heating system made to improve the longevity, looks, and performance of metal kitchen area sinks through precise thermal therapy. This heater uses electrical resistance heating within a shielded muffle chamber to develop a controlled, oxygen-free atmosphere, ensuring bright annealing– a process that avoids oxidation while fine-tuning the metal’s microstructure. Below are essential applications of this advanced furnace in cooking area sink manufacturing:

1. ** Stress And Anxiety Relief and Structural Homogenization **: Stainless steel sinks undergo substantial creating procedures, such as deep illustration, which generate internal stresses. The heating system heats up sinks to certain temperatures (normally 1000– 1150 ° C) to relieve these anxieties, making sure uniform grain structure. This boosts mechanical strength, lowers cracking dangers, and boosts longevity.

2. ** Bright Hardening for Surface Quality **: By preserving an inert environment (e.g., nitrogen or argon), the heater stops surface oxidation during annealing. This protects the sink’s brightened, reflective coating, eliminating the requirement for post-treatment polishing and reducing manufacturing prices.

3. ** Rust Resistance Improvement **: Correct annealing enhances the chromium distribution in stainless-steel, enhancing the passive oxide layer that resists rust and stains– a crucial attribute for sinks revealed to water, cleaning agents, and acidic substances.

4. ** Precision Temperature Level Control **: The heater makes sure precise temperature accounts for various alloys (e.g., 304 or 316 stainless steel), allowing personalization for differing sink styles and densities. Uniform home heating avoids warping, guaranteeing dimensional accuracy.

5. ** High-Volume Production Performance **: With fast heating cycles and consistent performance, the heater supports massive manufacturing while lowering power consumption compared to traditional gas-fired systems.

6. ** Convenience for Customized Designs **: Fits diverse sink shapes and sizes, from compact bar sinks to large farmhouse designs, making certain adaptability for suppliers.

7. ** Eco-Friendly Operation **: Electric resistance home heating lessens emissions, aligning with sustainability objectives. The secured muffle style additionally decreases heat loss, improving power efficiency.

8. ** Quality Conformity **: Fulfills industry standards (e.g., ASTM, ISO) for annealed items, making certain sinks execute dependably under day-to-day use.

Ideal for producers prioritizing aesthetic appeals, resilience, and efficiency, this furnace is a foundation for producing premium kitchen sinks that integrate performance with visual allure. Its capacity to supply repeatable, premium outcomes makes it important in contemporary kitchenware production.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Kitchen sink electric resistance muffle bright annealing furnace

**What is a kitchen sink electric resistance muffle bright annealing furnace?**
A kitchen sink electric resistance muffle bright annealing furnace is a specialized industrial oven designed for heat-treating metal components, such as stainless steel or copper alloys used in kitchen sinks. It uses electric resistance heating and a sealed muffle chamber to isolate materials from external contaminants, enabling “bright annealing”—a process that prevents oxidation by maintaining an inert atmosphere (like nitrogen or hydrogen). This ensures the metal retains its shiny, corrosion-resistant finish while improving ductility.

**Which materials are best processed in this furnace?**
This furnace is ideal for annealing stainless steel, copper, brass, and nickel alloys commonly used in kitchen sink manufacturing. These materials require oxidation-free heating to preserve their aesthetic appeal and structural integrity. The furnace’s controlled environment prevents discoloration, making it unsuitable for materials needing non-inert atmospheres or extremely high temperatures beyond its range (typically up to 1200°C).

**How does electric resistance heating improve the annealing process?**
Electric resistance heating offers precise temperature control and uniform heat distribution, critical for consistent results in bright annealing. It eliminates combustion byproducts, reducing contamination risks. Compared to gas-fired systems, it’s energy-efficient, quieter, and easier to maintain, ensuring a cleaner process ideal for high-quality kitchen sink production.

**Why is temperature control vital in bright annealing?**
Precise temperature control ensures metals reach their recrystallization point without overheating, which could cause warping or oxidation. This furnace uses advanced PID controllers and programmable settings to maintain tight temperature tolerances (±5°C) and adjusts the inert gas flow to sustain the atmosphere, ensuring repeatable, high-quality outcomes for kitchen sink components.

**What maintenance does this furnace require?**
Routine maintenance includes cleaning the muffle chamber to remove residues, inspecting heating elements for wear, and checking door seals for airtight integrity. Calibration of temperature sensors and gas flow systems should be done annually. Proper upkeep ensures longevity, energy efficiency, and consistent performance, minimizing downtime in kitchen sink manufacturing workflows.

(Kitchen sink electric resistance muffle bright annealing furnace)