Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace For Rebar Steel Cemented Carbide)

Specification of ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace For Rebar Steel Cemented Carbide

The ZSJ-150 1600C Ultra Heat Vacuum Cleaner Sintering Heating system is designed for handling rebar steel, sealed carbide, and comparable materials under severe conditions. It runs at temperature levels approximately 1600 ° C, making sure exact sintering in a controlled setting. The heater makes use of a vacuum cleaner system to eliminate oxidation, keeping material pureness throughout high-temperature therapies. This version fits markets needing resilient, high-performance alloys, such as aerospace, automobile, and device production.

The heater includes a double-layer stainless-steel chamber reinforced with innovative insulation products. This design reduces warm loss while optimizing thermal harmony. The burner are made from molybdenum alloy, providing stability under prolonged high-temperature operation. A water-cooling system protects exterior parts, preventing overheating throughout prolonged cycles. Temperature control is taken care of using a programmable reasoning controller (PLC) with a touchscreen interface. Individuals can set personalized home heating curves, display real-time data, and readjust parameters for various materials.

Safety mechanisms include automated pressure release shutoffs, over-temperature alarms, and emergency situation closure protocols. The vacuum cleaner system attains a base stress of 6.0 × 10 ⁻³ , guaranteeing marginal contamination. Gas quenching options allow quick cooling down to fine-tune worldly structures. The chamber dimensions determine 150 mm in diameter and 300 mm in elevation, accommodating little to medium-sized components.

Energy performance is prioritized with maximized insulation and a regenerative air conditioning style. This reduces power intake contrasted to traditional heaters. The framework is small, requiring marginal installation space. Maintenance is streamlined with modular elements and obtainable service factors.

Technical specifications include a voltage demand of 380V/50Hz, a peak power intake of 45 kW, and a home heating rate of 10 ° C per min. The furnace adheres to international standards for commercial safety and security and energy performance. Compatibility with inert gases like argon and nitrogen expands its application array. Custom-made arrangements are available for specialized manufacturing demands.

(ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace For Rebar Steel Cemented Carbide)

Applications of ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace For Rebar Steel Cemented Carbide

The ZSJ-150 1600C Ultra Heat Vacuum Sintering Heater is developed for advanced industrial procedures. It manages rebar steel and cemented carbide materials. The furnace gets to temperatures up to 1600 ° C in a vacuum cleaner atmosphere. This guarantees tidy, oxidation-free sintering. The high-temperature capacity enhances material density and architectural honesty.

In rebar steel production, the heater enhances carbide distribution within the steel matrix. This procedure enhances durability and wear resistance. The result is rebar steel suitable for heavy-load building and construction tasks. Frameworks developed with this material hold up against extreme anxiety and rough atmospheres.

For sealed carbide tools, the furnace bonds tungsten carbide with cobalt or nickel binders. The vacuum cleaner protects against impurities during sintering. This produces devices with superior solidity and durability. Industries like mining and metalworking rely on these devices for durable efficiency. The heating system’s accuracy reduces device failure rates.

The ZSJ-150 1600C is additionally made use of in aerospace components. Components sintered in this furnace keep security under high warmth and pressure. This is critical for turbine blades and engine parts. The vacuum atmosphere removes pollutants, guaranteeing regular top quality.

Advanced electronic devices making benefits from the heater’s accuracy. It sinters great ceramic and steel powders right into intricate shapes. This is crucial for parts like semiconductor substratums. The uniform furnace protects against warping or problems.

The heating system’s automated controls enable real-time changes. Operators screen temperature, pressure, and gas circulation easily. This reduces human mistake and boosts repeatability. Energy-efficient style decreases running costs. The modular framework allows customization for particular production requirements.

Businesses utilizing this furnace see faster manufacturing cycles. Material waste lowers as a result of accurate sintering. The devices fulfills global safety and security and performance standards. Its robust construction ensures very little downtime. Upkeep is simplified with accessible components and clear diagnostics.

The ZSJ-150 1600C sustains innovation in product science. Researchers create brand-new alloys and composites with its high-temperature capabilities. Industries take on these improvements for advanced items.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace For Rebar Steel Cemented Carbide

The ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace handles rebar steel and cemented carbide. Below are answers to common questions.

What is the maximum temperature this furnace reaches? The furnace heats up to 1600°C. It suits materials needing ultra-high sintering temperatures. Users adjust temperatures between 800°C and 1600°C based on material requirements.

What materials work with this furnace? It processes cemented carbide, rebar steel, and similar high-performance alloys. The vacuum environment prevents oxidation during sintering. This ensures consistent material density and strength.

How is this furnace used in industrial settings? Industries like aerospace, construction, and tool manufacturing rely on it. It creates durable components for cutting tools, drill bits, and structural parts. The uniform heating design guarantees even sintering.

What safety features does the furnace include? Overheating alarms, automatic cooling systems, and vacuum pressure monitors are standard. Emergency shut-off switches activate if temperature or pressure exceeds safe limits. These features protect both operators and equipment.

How often does the furnace need maintenance? Inspect heating elements and vacuum seals every 200 operating hours. Replace worn parts promptly to avoid performance drops. Clean the chamber after each use to prevent residue buildup. Regular maintenance extends the furnace’s lifespan.

The furnace’s compact design saves space in workshops. Its energy-efficient heating reduces power costs. Advanced insulation minimizes heat loss. Customizable programs let users save settings for different materials. Technical support is available for troubleshooting and operational training.

(ZSJ-150 1600C Ultra High Temperature Vacuum Sintering Furnace For Rebar Steel Cemented Carbide)