Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(PLC Controlled Four-Layer Furnace Oven Horizontal Glass Laminating Machine Vacuum Smart Glass Making Machine Glass Processing)

Specification of PLC Controlled Four-Layer Furnace Oven Horizontal Glass Laminating Machine Vacuum Smart Glass Making Machine Glass Processing

This PLC-controlled four-layer furnace oven horizontal glass laminating machine makes high-quality laminated glass efficiently. It uses a programmable logic controller (PLC) for operation. This makes everything easy to manage. You set the heating times and temperatures precisely. The machine keeps stable temperatures across all four layers. This even heating is vital for strong bonding. It ensures consistent product quality every time.

The horizontal design allows for smooth loading and unloading of glass panels. Workers find this layout convenient. It saves space on the factory floor. The machine handles large glass sizes effectively. The process starts with glass sheets. They go into the machine. Heat softens the interlayer material. Then, pressure bonds the layers together permanently. The vacuum system removes air completely. This prevents bubbles from forming inside the laminate. Clean, bubble-free glass is the result.

This machine produces various laminated glass products. These include safety glass, bulletproof glass, and soundproof glass. It also makes smart glass components. The PLC system monitors the entire process automatically. It reduces the chance of human mistakes. Operators oversee production easily through the control panel. Settings are adjustable for different glass thicknesses and interlayer types. The machine is built tough. It offers reliable performance for demanding factory use. Strong laminated glass output meets industry standards consistently.

(PLC Controlled Four-Layer Furnace Oven Horizontal Glass Laminating Machine Vacuum Smart Glass Making Machine Glass Processing)

Applications of PLC Controlled Four-Layer Furnace Oven Horizontal Glass Laminating Machine Vacuum Smart Glass Making Machine Glass Processing

This machine laminates glass sheets with special interlayers using vacuum heat. It makes strong, smart glass products. The PLC control system makes it easy to operate precisely. The four-layer furnace oven allows processing more glass at once. The horizontal design saves space in the factory.

Builders use this machine for architectural glass. It makes tough laminated safety glass for windows, skylights, and facades. This glass stays together if broken. It protects people inside buildings.

Car makers need this machine too. It produces laminated windshields and side windows. This glass holds together in crashes. It improves passenger safety. The PLC ensures consistent quality for every car part.

The electronics industry relies on this machine. It laminates glass for touchscreens, displays, and instrument panels. The vacuum heat process bonds layers perfectly. It creates clear, bubble-free displays consumers expect.

Security applications are important. The machine makes bullet-resistant and blast-proof glass. Multiple glass layers and strong interlayers stop bullets or explosions. Banks, government buildings, and vehicles need this protection.

The machine handles different interlayer materials like PVB, EVA, or SGP. This flexibility is good. Manufacturers choose the right material for their product. The PLC remembers settings for each material type. Changing jobs is simple.

Energy-saving glass is another key product. The machine laminates glass for insulated units. It bonds panes with special spacers. This creates windows keeping heat inside buildings. It reduces heating and cooling bills.

The horizontal layout makes loading and unloading glass easier. Workers handle large sheets safely. The four layers boost production speed significantly. Factories make more glass faster. The PLC control keeps temperatures and pressures exact. This ensures every piece meets quality standards.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of PLC Controlled Four-Layer Furnace Oven Horizontal Glass Laminating Machine Vacuum Smart Glass Making Machine Glass Processing

What does the PLC control do?
The PLC is the machine’s brain. It controls everything automatically. You set the program once. The PLC remembers all the settings. It runs the vacuum, heating, cooling, and pressure steps perfectly every time. This gives consistent, high-quality laminated glass. It makes operation much easier. Operators don’t need deep technical skills.

Why is the vacuum step important?
The vacuum step is critical. It removes all the air trapped between the glass layers and the PVB interlayer. Air bubbles ruin the final product. A strong vacuum sucks out this air completely. This ensures the glass layers bond tightly to the PVB film. No bubbles means clear, strong laminated safety glass.

How does the machine control temperature?
The four-layer oven heats the glass stacks evenly. Each layer has its own heating zone. The PLC controls the temperature precisely for each zone. This is vital. The PVB interlayer must melt uniformly across the entire glass surface. Uneven heating causes weak spots or visual defects. Consistent heat means a perfect bond.

How much glass can it process?
This machine handles four large glass stacks per cycle. Each stack goes on one of the four oven layers. This setup significantly increases production compared to single-layer machines. You get more laminated glass panels out faster. It boosts your factory output. You meet customer demands more easily.

Is the machine safe to operate?
Safety is built-in. The PLC monitors the whole process. It watches temperatures and pressures constantly. If anything goes outside safe limits, the machine stops automatically. This prevents accidents. It protects both the operators and the expensive glass being processed. Safety sensors are standard.

(PLC Controlled Four-Layer Furnace Oven Horizontal Glass Laminating Machine Vacuum Smart Glass Making Machine Glass Processing)