Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(Metallurgy Industry 1400C High Temperature Vacuum Sintering Furnace Small Lab Vacuum Furnace)

Specification of Metallurgy Industry 1400C High Temperature Vacuum Sintering Furnace Small Lab Vacuum Furnace

The Metallurgy Industry 1400 ° C Heat Vacuum Sintering Heating system is a portable, lab-scale vacuum cleaner heater made for sophisticated materials handling in research and small-batch manufacturing. It features a maximum operating temperature of 1400 ° C, making it optimal for sintering, annealing, and heat-treating steels, ceramics, and composite materials under regulated vacuum problems. The heater chamber is created from high-purity alumina fiber insulation and high-density graphite, ensuring thermal security and longevity. The burner are silicon carbide (SiC) or molybdenum disilicide (MoSi2), enabling rapid heating rates as much as 20 ° C per min with uniform temperature distribution ( ± 3 ° C across the warm area). The vacuum cleaner system consists of a rotating vane pump and diffusion pump combination, achieving a base vacuum cleaner level of ≤ 5 × 10 ⁻³ Pa (5 × 10 ⁻⁵ mbar) to eliminate oxidation and contamination. A dual-layer water-cooled stainless steel shell makes sure secure outside temperatures during procedure. The chamber measurements are personalized, with conventional sizes varying from 100mm (size) x 200mm (height) to 200mm x 300mm, accommodating tiny samples or tooling. The furnace sustains inert gas quenching (argon or nitrogen) for rapid cooling. It includes a programmable touchscreen controller with PID temperature level regulation, several heating/cooling accounts, and real-time surveillance of temperature, vacuum cleaner, and pressure. Security attributes include over-temperature protection, automated power-off in instance of cooling failing, and leakage discovery. Power requirements vary from 220V/380V AC, with power usage in between 8-15 kW depending upon setup. Applications include metal powder sintering, ceramic healing, and advanced alloy study. The portable design fits lab environments, using energy effectiveness and conformity with ISO 9001 security criteria. Optional devices consist of graphite crucibles, thermocouples, and data-logging software. This heater incorporates precision, integrity, and easy to use procedure for high-temperature metallurgical processes in scholastic, commercial, and R&D setups.

(Metallurgy Industry 1400C High Temperature Vacuum Sintering Furnace Small Lab Vacuum Furnace)

Applications of Metallurgy Industry 1400C High Temperature Vacuum Sintering Furnace Small Lab Vacuum Furnace

The Applications of Metallurgy Market 1400 ° C High-Temperature Vacuum Cleaner Sintering Heater Small Laboratory Vacuum Heating system are made for innovative product processing in research study and commercial laboratories. This compact, high-performance heater operates at temperature levels up to 1400 ° C under vacuum cleaner or managed ambiences, making it suitable for sintering, annealing, brazing, and heat-treating steels, ceramics, and composites. Its accuracy and adaptability cater to sectors such as aerospace, auto, electronic devices, and progressed products research study. Key applications consist of sintering metal powders(tungsten, molybdenum, stainless-steel)to produce high-density components with enhanced mechanical homes. The vacuum setting eliminates oxidation, guaranteeing purity and uniformity in important components like turbine blades, clinical implants, or cutting devices. Researchers use it to establish sophisticated alloys, ceramic matrix composites(CMCs ), and refractory products, where controlled cooling and heating rates are important. The furnace also supports diffusion bonding, allowing the production of complex, void-free joints in superalloys for aerospace applications. The small style fits small manufacturing and R&D, providing rapid thermal biking and energy effectiveness. Its uniform temperature distribution (± 5 ° C )guarantees repeatability, while the modular building allows modification with alternatives like gas quenching, data logging, or inert gas assimilation. Security features include over-temperature security, leak discovery, and automated closure. Ideal for universities, material science labs, and prototyping centers, this heater speeds up innovation in high-performance materials while keeping industrial-grade reliability. Its capability to take care of delicate procedures in a contamination-free environment makes it crucial for progressing metallurgical modern technologies.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Metallurgy Industry 1400C High Temperature Vacuum Sintering Furnace Small Lab Vacuum Furnace

What is the maximum operating temperature and how is it controlled? The furnace reaches 1400°C (2552°F) and uses a programmable PID controller with thermocouples or infrared sensors for precise temperature regulation. Advanced insulation and heating elements like molybdenum or graphite ensure uniform heat distribution. Safety features include automatic overheat shutdown and real-time monitoring to prevent thermal runaway.

What materials can be processed in this furnace? It’s designed for high-temperature sintering of metals (e.g., stainless steel, titanium), ceramics (alumina, zirconia), cemented carbides, and advanced composites. The vacuum environment prevents oxidation, making it ideal for processing reactive or high-purity materials used in aerospace, electronics, and R&D labs.

What vacuum levels does the furnace achieve? The vacuum system maintains a range from 10⁻² to 10⁻⁵ Pa, depending on pump configuration (mechanical pump with optional diffusion or turbo pumps). High vacuum minimizes contamination and gas interference during sintering, crucial for achieving dense, defect-free materials.

How long does cooling take after reaching 1400°C? Cooling time varies based on load size and material but typically takes 2–5 hours. The furnace uses a water-cooled jacket or forced-gas quenching (argon/nitrogen) for rapid cooldown. Lab-scale designs prioritize efficiency, balancing speed with thermal shock prevention to protect samples and furnace components.

What maintenance and safety features are included? Regular maintenance involves checking vacuum seals, heating elements, and pump oil. Safety features include emergency power cutoff, leak detection, pressure relief valves, and automatic venting during malfunctions. Training on proper handling of high-temperature components and vacuum system protocols is recommended for safe operation.

(Metallurgy Industry 1400C High Temperature Vacuum Sintering Furnace Small Lab Vacuum Furnace)