Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(Degreasing Sintering Integrated Oven 1400C Vacuum Heat Treatment Furnace For Parts After 3D Printing)

Specification of Degreasing Sintering Integrated Oven 1400C Vacuum Heat Treatment Furnace For Parts After 3D Printing

The Degreasing Sintering Integrated Oven 1400 ° C Vacuum Cleaner Warm Therapy Heater is a high-performance industrial solution created for post-processing 3D-printed steel and ceramic components. Combining degreasing and sintering processes into a single unit, this heating system guarantees reliable, contamination-free heat therapy, making it perfect for applications in aerospace, automotive, medical device production, and progressed products study.

** Key Requirements: **.
** Temperature level Array: ** The furnace accomplishes an optimum operating temperature level of 1400 ° C, allowing exact sintering of high-melting-point products such as stainless steel, titanium alloys, Inconel, and progressed ceramics. Uniform temperature level distribution ( ± 3 ° C )guarantees consistent part top quality.
** Vacuum cleaner System: ** Geared up with a high-vacuum pump system, it keeps a vacuum level approximately 10 ⁻³ mbar (optional 10 ⁻⁵ mbar with molecular pump), removing oxidation and making sure tidy, impurity-free processing.
** Degreasing Function: ** Integrated solvent vapor degreasing chamber gets rid of binders and lubricating substances from 3D-printed parts before sintering. The closed-loop system recuperates solvents for reuse, reducing waste and operational prices.
** Burner: ** Molybdenum disilicide (MoSi ₂) or silicon carbide (SiC) heating elements make certain longevity and rapid heating rates (approximately 20 ° C/min).
** Chamber Dimension: ** Available in multiple chamber quantities (e.g., 300x300x300 mm, 500x500x500 mm) to suit tiny to medium-sized sets. Customized dimensions are available.
** Air conditioning System: ** Water-cooled coat and gas quenching (argon or nitrogen) allow rapid cooling, minimizing grain growth and boosting product homes.
** Control System: ** Touchscreen PLC user interface with programmable temperature curves, vacuum cleaner control, and real-time monitoring. Data logging and remote access capabilities guarantee process repeatability.
** Safety Attributes: ** Over-temperature security, vacuum leak detection, automated power-off, and emergency situation cooling. Abide by CE and ISO safety requirements.
** Power Supply: ** Three-phase AC, 380V/50Hz (customizable). Power ratings range from 25 kW to 75 kW depending on chamber size.
** Dimensions/Weight: ** Compact layout with approximate dimensions of 1500x1200x1800 mm (differs by design). Weight varies from 800 kg to 2000 kg.

** Applications: ** Sintering and annealing of 3D-printed metal/ceramic elements, debinding, and high-temperature brazing. Ideal for generating high-density, accuracy get rid of exceptional mechanical residential properties. ** Optional Accessories: ** Gas shot systems, added thermocouples, vacuum cleaner gauges, and personalized racks. This heater streamlines post-printing process, lowers power consumption, and provides industrial-grade reliability for important manufacturing procedures.

(Degreasing Sintering Integrated Oven 1400C Vacuum Heat Treatment Furnace For Parts After 3D Printing)

Applications of Degreasing Sintering Integrated Oven 1400C Vacuum Heat Treatment Furnace For Parts After 3D Printing

The Applications of Degreasing Sintering Integrated Stove 1400 ° C Vacuum Cleaner Warm Therapy Heater for Parts After 3D Printing

The Degreasing Sintering Integrated Oven 1400 ° C Vacuum Cleaner Warm Therapy Heater is an advanced solution designed to simplify post-processing for 3D-printed steel, ceramic, and advanced alloy parts. Combining degreasing (debinding) and sintering right into a solitary automatic procedure, this heating system ensures high efficiency, accuracy, and uniformity, making it excellent for industries requiring robust, high-performance parts.

** Key Applications **.
1. ** Steel 3D Printing Post-Processing **: After binder jetting or steel injection molding (MIM), recurring binders and lubricating substances must be removed to avoid problems. The furnace’s degreasing phase thermally decays natural binders in a regulated vacuum environment, getting rid of pollutants. The integrated sintering stage after that heats components as much as 1400 ° C, compressing the metal powders right into totally merged, high-strength elements. This is vital for aerospace, automotive, and clinical sectors, where components like turbine blades, engine components, and medical tools require extraordinary mechanical homes.

2. ** Ceramic Component Production **: Advanced porcelains made use of in electronics, aerospace, and energy systems require precise sintering to accomplish architectural honesty. The vacuum environment avoids oxidation and makes certain uniform temperature level circulation, essential for intricate geometries generated using 3D printing.

3. ** High-Performance Alloys **: Heat-resistant superalloys for commercial tooling or nuclear applications take advantage of the furnace’s capability to keep extreme temperatures under vacuum cleaner, lessening contaminations and enhancing product buildings like creep resistance and firmness.

** Operational Advantages **.
The incorporated system removes hands-on transfers in between degreasing and sintering units, lowering contamination dangers and processing time. The vacuum chamber guarantees oxygen-free conditions, preventing component oxidation and enabling clean, precise results. Advanced temperature controls guarantee consistent home heating, essential for preserving dimensional precision in intricate 3D-printed designs.

** Industries Offered **.
This heating system is essential for fields focusing on precision and resilience, including aerospace (lightweight structural parts), automobile (heat-resistant components), clinical (biocompatible implants), and industrial production (wear-resistant tooling). Its capacity to process materials like stainless steel, titanium, tungsten, and silicon carbide makes it functional for high-value applications.

By combining degreasing and sintering right into a solitary, automated workflow, the 1400 ° C Vacuum Warm Therapy Heater enhances production performance, reduces power intake, and boosts the high quality of 3D-printed parts, placing it as a vital tool for contemporary additive manufacturing.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Degreasing Sintering Integrated Oven 1400C Vacuum Heat Treatment Furnace For Parts After 3D Printing

**What is the primary purpose of the Degreasing Sintering Integrated Oven?**
The oven combines degreasing and sintering into a single process, streamlining post-processing for 3D-printed metal or ceramic parts. It removes binders/lubricants (degreasing) and fuses powder particles (sintering) under high temperatures, ensuring dimensional accuracy and structural integrity without transferring parts between separate machines, saving time and reducing contamination risks.

**How does the vacuum environment enhance the sintering process?**
The vacuum eliminates oxygen, preventing oxidation or combustion of sensitive materials like titanium or stainless steel. It ensures a clean, controlled atmosphere for uniform heat distribution, improving material density and part strength. The vacuum also aids degreasing by vaporizing and evacuating organic residues efficiently.

**Which materials are compatible with this furnace?**
It supports high-temperature metals (stainless steel, titanium, Inconel) and advanced ceramics (alumina, zirconia). The 1400°C capability accommodates materials requiring extreme sintering temperatures. Polymers or low-melting alloys are unsuitable. Always verify material-specific thermal profiles to avoid damage.

**Why is the 1400°C temperature range critical?**
Many industrial metals and ceramics demand sintering above 1200°C to achieve full density and mechanical properties. The 1400°C maximum ensures compatibility with high-performance materials, enabling precise control for gradual heating/cooling to prevent warping or cracks. This range future-proofs the furnace for advanced alloys.

**What safety features are included?**
The furnace has multi-layer safety systems: over-temperature auto-shutoff, real-time vacuum monitoring, and emergency cooling. Reinforced insulation and leak-proof seals protect operators from heat exposure, while alarms alert users to pressure deviations. Regular maintenance reminders ensure consistent performance and longevity, prioritizing both user safety and equipment reliability.

(Degreasing Sintering Integrated Oven 1400C Vacuum Heat Treatment Furnace For Parts After 3D Printing)