Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(1200C High Temperature Well Type High Vacuum Furnace)

Specification of 1200C High Temperature Well Type High Vacuum Furnace

The 1200 ° C High Temperature Well-Type High Vacuum Furnace is engineered for innovative thermal handling in controlled atmospheres. It features an optimum operating temperature level of 1200 ° C, with uniform heating made sure by a high-quality molybdenum or silicon carbide burner, relying on setup. The furnace chamber is created from high-purity alumina or graphite, making sure longevity and resistance to thermal stress and anxiety. The well-type vertical design permits simple loading/unloading of examples and accommodates a round work area, typically using chamber measurements of 200-300 mm in diameter and 300-500 mm in elevation. A double-layer water-cooled stainless-steel shell with integrated cooling ports ensures structural honesty and secure procedure. The vacuum cleaner system attains a base pressure of ≤ 1×10 ^ -5 mbar (with optional diffusion pump) or ≤ 5×10 ^ -3 mbar (mechanical pump only), supported by leak-tested flanges and high-vacuum seals. Temperature control is taken care of by means of a programmable PID controller with 30-segment ramp/soak profiles, ± 1 ° C stability, and RS-485/ PC user interface for data logging. Safety and security functions consist of over-temperature defense, argon/nitrogen gas quenching, and real-time stress monitoring. Applications include sintering, brazing, annealing, and heat therapy of metals, porcelains, and compounds under vacuum or inert gas. Standard electrical requirements are 220V/380V A/C, 3-phase, 15-50 kW power. Optional upgrades consist of a gas backfilling system, viewport for process surveillance, and boosted cooling circuits. The heater complies with CE safety and security standards and includes a 12-month guarantee. Dimensions range from 1200x800x1600 mm (LxWxH), with an internet weight of about 500-800 kg. Thermal insulation makes up multilayer refractory materials for energy effectiveness, accomplishing home heating prices approximately 20 ° C/min. Upkeep is simplified using modular components and accessible solution factors. Ideal for R&D labs and industrial manufacturing needing precise high-temperature processing in ultra-clean environments.

(1200C High Temperature Well Type High Vacuum Furnace)

Applications of 1200C High Temperature Well Type High Vacuum Furnace

The 1200 ° C High Temperature Well-Type High Vacuum Cleaner Furnace is a precision-engineered system developed for advanced thermal handling in settings requiring severe temperatures, controlled environments, and minimal contamination. Its robust building and construction and vacuum cleaner capacities make it excellent for applications throughout industries such as aerospace, metallurgy, electronic devices, and products research. The heating system’s well-type vertical style guarantees effective loading and dumping of examples while maintaining uniform temperature level distribution.

In the area of metallurgy, this heating system masters annealing, sintering, and brazing of high-performance alloys, stainless steels, and refractory steels. The vacuum setting stops oxidation, enabling the manufacturing of elements with remarkable mechanical homes and surface area finishes. It is particularly valuable for processing titanium and nickel-based superalloys utilized in turbine blades, aerospace fasteners, and clinical implants.

For porcelains and innovative materials, the heating system sustains the sintering of silicon carbide, zirconia, and alumina porcelains, making sure high density and structural stability. Researchers utilize its high-temperature stability to create composite materials, carbon-carbon composites, and graphene-based frameworks. The vacuum chamber eliminates pollutants, important for accomplishing desired electric or thermal conductivity in semiconductors and electronic elements.

In the electronics sector, the heating system is used for outgassing, degassing, and heat-treating delicate parts like semiconductors, sensing units, and vacuum cleaner tubes. It guarantees marginal aeriform interference, boosting the reliability and long life of microelectronic devices. In addition, it contributes in glass-to-metal sealing procedures, crucial for hermetic packaging in aerospace and protection applications.

The 1200 ° C furnace also serves scholastic and commercial R&D laboratories for researching stage improvements, crystal development, and high-temperature chemical reactions. Its accurate temperature level control ( ± 1 ° C) and programmable heating cycles enable reproducible experiments. The energy-efficient insulation and fast cooling systems lower cycle times, boosting efficiency.

Safety and security attributes such as over-temperature defense, vacuum stress monitoring, and emergency situation closure mechanisms make sure driver safety. With its flexibility, the 1200 ° C Heat Well-Type High Vacuum cleaner Heating system is indispensable for sectors requiring precision, purity, and efficiency in high-heat procedures.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1200C High Temperature Well Type High Vacuum Furnace

What is the maximum temperature the 1200C High Temperature Well-Type High Vacuum Furnace can achieve? The furnace operates at a maximum temperature of 1200°C (2192°F) consistently, with precise temperature control for processes requiring high thermal stability. It is ideal for sintering, annealing, and heat treatment in controlled environments. What vacuum level does this furnace support? It achieves a high vacuum level down to 10^-6 Torr (1.33×10^-4 Pa), ensuring minimal contamination during sensitive processes like brazing or ceramic processing. The vacuum system includes robust pumps and leak-tight seals for reliable performance. What materials can be processed in this furnace? The furnace handles metals (e.g., titanium, stainless steel), ceramics, glass, and advanced composites. Its uniform heating and vacuum compatibility make it suitable for aerospace, electronics, and research applications requiring oxidation-free results. What safety features are included? Safety mechanisms include over-temperature protection, automatic shutdowns, emergency cooling, and real-time pressure monitoring. The chamber is built with refractory materials and insulation to prevent heat loss and ensure operator safety. How often is maintenance required? Routine maintenance every 3-6 months—depending on usage—includes checking vacuum seals, heating elements, and pump oil. Replace worn components like gaskets or thermocouples promptly. Regular cleaning of the chamber interior prevents residue buildup. Always follow the manufacturer’s guidelines for optimal performance and longevity.

(1200C High Temperature Well Type High Vacuum Furnace)