Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(1200C 1400C 1600C 1700C 1800C 2200C High Vacuum Atmosphere Sintering Furnace With Atmosphere Control)

Specification of 1200C 1400C 1600C 1700C 1800C 2200C High Vacuum Atmosphere Sintering Furnace With Atmosphere Control

The 1200 ° C to 2200 ° C High Vacuum Ambience Sintering Heating System with Ambience Control is a precision-engineered service made for innovative product processing in research, industrial, and laboratory settings. This heating system supports a large temperature level range, accommodating diverse applications such as ceramic sintering, steel alloy treatments, carbon product graphitization, and advanced composite construction. The system incorporates high-vacuum abilities with precise ambience control, guaranteeing ideal conditions for high-purity processes.

Temperature level specifications are segmented across versions: 1200 ° C, 1400 ° C, 1600 ° C, 1700 ° C, 1800 ° C, and 2200C, with home heating rates adjustable between 1-20 ° C/min for customized thermal profiles. The 2200 ° C alternative uses high-purity graphite or tungsten heating elements, while lower-temperature models make use of molybdenum disilicide (MoSi2) or silicon carbide (SiC) aspects for reliable warm distribution. All systems include multi-layer insulation (carbon fiber or ceramic fiber) to lessen heat loss and guarantee energy effectiveness.

Vacuum performance rises to 10 ^ -5 Pa, accomplished through a robust vacuum system making up molecular pumps, rotating vane pumps, and vacuum seals resistant to extreme temperature levels. Ambience control choices consist of inert gases (argon, nitrogen), reactive gases (hydrogen, oxygen), or mixed atmospheres, took care of through accuracy mass circulation controllers and leak-tight gas inlet systems. Real-time tracking via pressure assesses and gas analyzers makes sure procedure repeatability.

The furnace chamber is constructed from high-grade stainless-steel or aluminum alloy, with customizable sizes (lab-scale 100x100x100mm to commercial 500x500x500mm). Temperature uniformity is maintained within ± 5 ° C across the warm zone using PID-controlled formulas and thermocouples (Type B, C, or W-Re for ultra-high temps). Security attributes include over-temperature protection, automated shutdown, and emergency cooling systems.

Easy to use user interfaces (touchscreen or PC-based) enable programmable dishes, information logging, and remote procedure. Optional rapid air conditioning components (gas or water quenching) enhance productivity. Applications span aerospace element sintering, semiconductor processing, nuclear material study, and progressed ceramics growth.

Conformity with global requirements (CE, ISO) makes certain reliability. Custom arrangements for vacuum cleaner degrees, gas types, or heating elements are offered. This heating system collection incorporates toughness, precision, and adaptability, making it optimal for high-performance material synthesis under controlled climatic or vacuum problems.

(1200C 1400C 1600C 1700C 1800C 2200C High Vacuum Atmosphere Sintering Furnace With Atmosphere Control)

Applications of 1200C 1400C 1600C 1700C 1800C 2200C High Vacuum Atmosphere Sintering Furnace With Atmosphere Control

The 1200 ° C– 2200 ° C High Vacuum Cleaner Environment Sintering Heating System with Atmosphere Control is crafted for sophisticated materials processing across sectors calling for severe temperatures and exact ecological problems. Its applications extend several fields, leveraging personalized environments (vacuum cleaner, inert, or responsive gases) to attain optimal material properties.

At ** 1200 ° C **, the furnace is optimal for sintering advanced ceramics like alumina and zirconia, ensuring high density and mechanical stamina for electronic devices, reducing tools, and biomedical implants. It also refines powdered metals, such as stainless-steel, for automotive and aerospace elements.

** 1400 ° C ** procedures satisfy silicon carbide and silicon nitride ceramics, critical in high-stress environments like wind turbine blades and semiconductor elements. Responsive sintering of tough steels (tungsten carbide-cobalt) takes place below, improving wear resistance for mining and machining tools.

Getting to ** 1600 ° C **, the heater sinters refractory steels (molybdenum, tantalum) and technical ceramics (boron nitride), important for aerospace thermal guards and atomic power plants. It supports diffusion bonding of superalloys for jet engine parts.

At ** 1700 ° C **, specialized compounds like silicon carbide-fiber-reinforced materials are refined for rocket nozzles and hypersonic automobile elements. High-purity graphite sintering for semiconductor production additionally occurs at this variety.

** 1800 ° C ** makes it possible for sintering ultra-high-temperature porcelains (e.g., hafnium diboride) for re-entry lorry finishes and crucibles for liquified metal handling. Tungsten and molybdenum parts are densified for lighting and electronics.

At ** 2200 ° C **, the heating system manages carbon-carbon compounds for brake systems and area vehicle thermal barrier, alongside high-purity graphite for nuclear and solar industries.

The integrated ambience control guarantees contamination-free environments, allowing oxidation-sensitive procedures (argon/nitrogen) or reactive sintering (hydrogen). Vacuum cleaner problems remove contaminations, crucial for optical and electronic products. Industries like aerospace, power, medical, and electronic devices count on this heating system for generating high-performance, intricate geometries with tailored microstructures. Its precision supports R&D in nanomaterials and additive manufacturing post-processing, solidifying its function as a foundation of sophisticated material innovation and commercial manufacturing.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1200C 1400C 1600C 1700C 1800C 2200C High Vacuum Atmosphere Sintering Furnace With Atmosphere Control

What is the maximum operating temperature for each furnace model? The 1200C model operates up to 1200°C, the 1400C up to 1400°C, and similarly for 1600°C, 1700°C, 1800°C, and 2200°C. Each furnace is designed with heating elements and insulation materials rated for their specific temperature range, ensuring stable performance and longevity. The 2200C model typically uses tungsten or graphite heating systems for ultra-high-temperature applications.

What atmosphere control options are available? These furnaces support high-vacuum environments (up to 10^-5 mbar) and inert atmospheres (argon, nitrogen) or reactive gases (hydrogen, oxygen) for precise material processing. Atmosphere control is managed via gas flow systems, pressure regulators, and vacuum pumps, enabling oxidation-free sintering, annealing, or carburizing. Users can program gas introduction and evacuation cycles for tailored thermal treatments.

What materials or applications are these furnaces suited for? They are ideal for sintering advanced ceramics (e.g., zirconia, silicon nitride), metal powders (stainless steel, titanium), and carbon-based materials (graphite, C/C composites). Applications include research labs, aerospace component production, semiconductor processing, and hardmetal tool manufacturing. The vacuum/atmosphere control prevents contamination during high-temperature processes, ensuring high-purity end products.

How long does the cooling cycle take? Cooling time varies by model and temperature. Natural cooling in a vacuum can take several hours for higher-temperature models (e.g., 2200C). Forced cooling options like water-jacketed furnaces or gas quenching systems reduce cycle times by 30–50%. Cooling rates are programmable to avoid thermal shock in sensitive materials.

What safety features are included? Safety systems include over-temperature protection, automatic power cutoff, real-time vacuum leak detection, and emergency gas purge. High-temperature alarms, pressure relief valves, and interlocks for chamber access ensure operator safety. Advanced models feature data logging and remote monitoring to track furnace conditions and prevent malfunctions.

(1200C 1400C 1600C 1700C 1800C 2200C High Vacuum Atmosphere Sintering Furnace With Atmosphere Control)