Overview of Vacuum Furnace

A vacuum furnace is a type of industrial furnace that operates in a vacuum environment to eliminate contamination and oxidation during heating processes. It is commonly used for heat treatment, sintering, brazing, and other high-precision applications where purity and control are critical.

Features of Vacuum Furnace

Contamination-Free Environment: Eliminates oxidation and impurities by operating in a vacuum.

High-Temperature Capability: Can reach extremely high temperatures while maintaining process integrity.

Precision Control: Offers accurate temperature and atmosphere control for consistent results.

Versatile Applications: Suitable for heat treatment, sintering, brazing, and more.

Energy Efficiency: Designed to optimize energy use and reduce operational costs.

Safety Mechanisms: Includes safety features like pressure relief valves and emergency shut-off systems.

(1100C Vacuum Chamber Furnace muffle furnace with Feedthrough flange)

Specification of 1100C Vacuum Chamber Furnace muffle furnace with Feedthrough flange

The 1100C Vacuum Chamber Heater is created for high-temperature applications needing specific control. This muffle furnace runs up to 1100 ° C. It includes a vacuum-tight chamber. The structure utilizes high-grade stainless-steel. This makes certain sturdiness under severe conditions.

Burner are silicon carbide rods. These offer rapid temperature rise. Uniform warm circulation is attained with advanced insulation. Alumina fiber insulation reduces warm loss. The chamber preserves secure temperatures for extended periods.

The interior chamber steps 200mm x 200mm x 200mm. This suits tiny to medium-sized samples. A feedthrough flange is integrated right into the design. The flange allows external links for sensing units or electric inputs. This sustains real-time tracking. Adjustable feedthrough alternatives are readily available. Users can adapt ports for certain demands.

Vacuum levels rise to 10 ^ -3 mbar. A rotary vane pump is common. Higher vacuum levels require optional diffusion pumps. The door seal utilizes a double-layer silicone O-ring. This stops leaks throughout procedure. A water-cooling system safeguards outside parts. It lowers warmth transfer to the surroundings.

Temperature control counts on a PID microprocessor. Precision is ± 1 ° C. Programs can store several heating accounts. Ramp prices adjust from 1 ° C to 20 ° C per min. Over-temperature security closes down the system instantly. Safety and security circuits guard against power changes.

Applications consist of material research, metallurgy, and porcelains. It is optimal for sintering, annealing, and brazing. The small layout fits lab settings. Upkeep is streamlined with detachable heating elements. Devices consist of crucibles, thermocouples, and vacuum assesses.

Modification covers chamber sizes, flange types, and home heating arrangements. Optional data logging software documents process criteria. Insulation materials can be upgraded for higher performance. The heater meets international safety standards. Operational manuals and technical assistance are supplied.

(1100C Vacuum Chamber Furnace muffle furnace with Feedthrough flange)

Applications of 1100C Vacuum Chamber Furnace muffle furnace with Feedthrough flange

The 1100C Vacuum Chamber Furnace with a feedthrough flange offers high-temperature processing needs in regulated settings. This heating system runs under vacuum cleaner problems, preventing oxidation and contamination throughout delicate product therapies. It manages temperature levels up to 1100 ° C, making it appropriate for applications like annealing, sintering, and brazing in markets such as products scientific research, electronics, and aerospace.

The muffle heater design utilizes a sealed chamber to shield heating elements from straight call with samples or reactive gases. This expands devices life and maintains constant heating performance. The feedthrough flange permits customers to place sensors, electric feeds, or cooling systems right into the chamber without damaging the vacuum cleaner. Real-time monitoring and changes boost process accuracy for experiments or manufacturing.

This heater supports heat therapy of metals and alloys, ensuring consistent microstructure growth. Ceramic parts benefit from high-temperature sintering, attaining optimum density and strength. In electronics manufacturing, the vacuum cleaner setting allows specific glass-to-metal securing and semiconductor processing. Researchers utilize it for thin-film covering, crystal development, and progressed product synthesis.

Customized feedthrough flanges adjust to particular needs. Options include several ports for thermocouples, gas lines, or electrical links. Flange products like stainless steel or ceramics resist corrosion and thermal tension. Individuals integrate added tools for stress control, gas injection, or optical tracking.

Temperature level harmony remains within ± 5 ° C across the work space, crucial for repeatable results. Programmable controllers allow multi-stage heating cycles with ramp price changes. Safety attributes consist of over-temperature defense, emergency cooling, and vacuum stress alarms. Insulation layers decrease energy intake and outside warmth transfer.

The compact style matches lab and industrial settings. Upkeep concentrates on routine vacuum seal checks and chamber cleaning. Individuals replace burner or thermocouples based on usage strength. The system collaborates with basic air pump, ensuring compatibility with existing configurations.

Flexible setups satisfy diverse functional needs. The heating system supports inert gas backfilling for procedures calling for details atmospheres. Rapid air conditioning choices enhance efficiency in set processing. Interface simplify operation, with touchscreen controls and data logging abilities.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1100C Vacuum Chamber Furnace muffle furnace with Feedthrough flange

What is the maximum temperature the 1100C Vacuum Chamber Furnace reaches?
The furnace heats up to 1100°C. This suits high-temperature processes like sintering, annealing, or brazing. The temperature stays stable during operation. Uniform heating ensures consistent results.

What does the Feedthrough flange do?
The Feedthrough flange allows cables, sensors, or tubes into the chamber while maintaining vacuum. It keeps the vacuum sealed during experiments. Users connect external devices without breaking the vacuum. This feature supports real-time monitoring or gas introduction.

What materials work inside this furnace?
The furnace handles metals, ceramics, glass, or composites. The muffle design protects samples from direct exposure to heating elements. Avoid materials melting below 1100°C. Check chemical compatibility with the chamber material first.

How long does cooling take after reaching 1100°C?
Cooling time depends on chamber size and load. Natural cooling takes several hours. Faster cooling needs inert gas or water cooling systems. Always follow safety guidelines to avoid thermal shock.

Is the furnace safe for vacuum operations?
The furnace includes safety locks, overheat protection, and vacuum pressure sensors. The sealed chamber prevents leaks. Regular maintenance checks ensure joints and seals stay intact. Follow the manual to avoid operational risks.

(1100C Vacuum Chamber Furnace muffle furnace with Feedthrough flange)