Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(Three Heating Zone Vertical Tube Furnace)

Specification of Three Heating Zone Vertical Tube Furnace

The Three Home Heating Area Vertical Tube Heating system is developed for high-temperature applications in labs and commercial setups. It includes three independent heating zones, permitting precise temperature control across different sections. Each area operates approximately 1200 ° C, ensuring uniform warmth distribution for constant outcomes. The heater makes use of high-purity alumina ceramic tubes, immune to thermal tension and chemical corrosion. Tube sizes range from 40mm to 100mm, fitting various sample sizes.

The furnace consists of digital PID controllers for every heating area. Individuals adjust temperature level setups, heating prices, and hold times by means of a touchscreen interface. Programmable ramping features make it possible for multi-step processes without manual intervention. Safety and security mechanisms consist of over-temperature security and automatic power cutoff. A built-in cooling system with high-speed fans lowers downtime between experiments. Optional water-cooled flanges enhance cooling down efficiency for rapid temperature drops.

Gas inlet ports sustain inert or responsive environments, regulated with circulation meters. A closed layout avoids gas leaks, maintaining stable experimental problems. Thermocouples monitor real-time temperature, with information logged using USB or software program. The durable steel structure withstands contortion under high warmth. Insulation layers minimize heat loss, improving power performance. A portable impact saves bench area, while front-loading layout simplifies example positioning.

Upkeep is straightforward. Burner and tubes are conveniently exchangeable. The heating system matches products research study, driver screening, and ceramic sintering. It takes care of powder examples, slim films, and tiny components. Compatibility with vacuum systems broadens its use in metallurgy and semiconductor research studies. Individuals gain from fast home heating cycles, exact temperature gradients, and repeatable efficiency. Custom-made setups consist of extra areas, expanded tube lengths, or upgraded data logging.

The system operates on common 220V power. Setup needs minimal arrangement, with clear guidelines for calibration. Training and technical assistance ensure smooth procedure. Resilient construction assures lasting dependability under daily usage. This furnace fulfills rigorous security criteria, with certifications for electrical and thermal conformity. Optional accessories include crucibles, example watercrafts, and gas removing kits.

(Three Heating Zone Vertical Tube Furnace)

Applications of Three Heating Zone Vertical Tube Furnace

The three home heating area vertical tube heater is developed for high-temperature processing in laboratories and commercial setups. It handles materials research study, chain reactions, and warm therapy. The heater has 3 different home heating zones. Each area works individually. This permits specific temperature level control along television’s size. Customers create personalized temperature level accounts for experiments needing gradients or consistent heating.

Material scientists utilize this heating system for sintering, annealing, and crystal development. The three zones allowed them examine just how products behave under various thermal problems. Semiconductor scientists apply it to down payment slim movies. They control reactions by readjusting temperatures in each area. This boosts film high quality and tool efficiency.

Chemists rely on the heating system for catalyst studies and gas-phase reactions. The areas help maintain details reaction conditions. They decrease power waste by heating up just the required sections. Ceramics and metallurgy labs use it to process powders or alloys. The layout supports numerous examples at the same time. This accelerate evaluating brand-new materials.

The furnace collaborates with inert or reactive ambiences. Users change gases throughout experiments without disrupting home heating. The vertical tube style prevents contamination. It makes sure examples stay pure during high-temperature steps.

Academic laboratories and industrial R&D groups select this heating system for its adaptability. It fits small-scale experiments and pilot production. The system consists of safety and security attributes like overheat security. It incorporates with information loggers for real-time monitoring.

Resilience originates from top notch burner and insulation. The heater reaches temperature levels as much as 1200 ° C regularly. Maintenance is simple. Individuals change components without specialized devices. Energy efficiency reduces prices for long experiments.

The three heating area upright tube heating system fulfills varied demands. It balances precision, dependability, and simplicity of usage. Researchers depend on it for progressing studies in electronics, energy storage space, and advanced products.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Three Heating Zone Vertical Tube Furnace

A three heating zone vertical tube furnace splits the heating area into three sections. Each section controls temperature independently. This allows different temperature settings in one experiment. Users adjust each zone to meet specific thermal needs.

What materials can this furnace handle? It works with metals, ceramics, semiconductors, and glass. The tube material matters. Quartz tubes handle up to 1200°C. Alumina tubes manage higher temperatures, up to 1700°C. Pick the tube based on your material’s melting point.

How precise is the temperature control? Each zone uses a separate thermocouple and controller. This keeps temperature stable within ±1°C. Uniform heating prevents sample damage. The digital interface lets users set and monitor temperatures easily.

Is it safe for high-temperature experiments? Safety features include overheat protection and automatic shutdown. The furnace casing stays cool during operation. Emergency cooling systems activate if temperatures exceed limits. Always follow the manual’s guidelines for safe use.

Can the furnace work in different atmospheres? Yes. It supports inert gases like argon or nitrogen. Some models include vacuum seals. Gas flow rates adjust through built-in valves. Check the tube and seals match your gas type to avoid leaks.

What maintenance is needed? Clean the tube after each use to remove residue. Check heating elements for wear every few months. Replace damaged parts quickly. Keep the chamber dry to prevent electrical issues. Store the furnace in a dust-free area when unused.

(Three Heating Zone Vertical Tube Furnace)