Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(PLC accuracy 1000MM Steel Pipe tube medium frequency Induction Heating Furnace)

Specification of PLC accuracy 1000MM Steel Pipe tube medium frequency Induction Heating Furnace

This PLC-controlled induction home heating heater precisely heats 1000mm steel pipes and tubes. It makes use of tool frequency induction for effective, targeted home heating. The core feature is its high precision, managed by the PLC system.

The PLC continually keeps track of the home heating process. It readjusts power quickly to keep exact temperature level. Temperature control precision is usually ± 5 ° C. This limited control ensures consistent pipeline home heating results each time.

The heating system deals with sizes as much as 1000mm. Power output arrays from 100kW to 1000kW. Heating rate adapts to pipeline wall density and material grade. The system swiftly gets to the required temperature level. It holds that temperature accurately throughout the procedure.

Cooling is essential. The heater utilizes a high-pressure water air conditioning system. This system cools down the induction coil and power parts. Water flow sensing units shield the equipment. They closed down power automatically if flow decreases. This prevents overheating damages.

Operation is simple. The PLC features a clear touchscreen interface. Operators set home heating parameters quickly. Temperature level profiles are programmable. Numerous dishes store settings for different pipeline kinds. Real-time information shows temperature level, power, and timing.

Safety is integrated. The system has emergency situation quit buttons. Over-temperature defense guards the pipes. Electrical safety and security features secure drivers. The layout concentrates on dependable, long-lasting operation with minimal downtime. Normal maintenance is straightforward.

(PLC accuracy 1000MM Steel Pipe tube medium frequency Induction Heating Furnace)

Applications of PLC accuracy 1000MM Steel Pipe tube medium frequency Induction Heating Furnace

This PLC accuracy induction heating furnace takes care of steel pipelines and tubes up to 1000mm diameter. It heats metal fast and specifically where needed. The system uses electro-magnetic induction. This technique develops warm directly inside the pipeline wall surface. It skips slow-moving, irregular flame home heating. The result is consistent, top quality heating whenever.

The PLC is the clever control center. Operators set the precise heating temperature. They established the exact heating time. They define the details heating pattern. The PLC after that makes it take place. It views everything frequently. It changes power quickly if needed. This maintains the heat precisely on target. It avoids overheating or underheating sections. This precision is essential for top quality.

This exact heating resolves several industrial requirements. It prepares pipe ends flawlessly for welding. Constant preheating makes more powerful, much more dependable welds. It warms pipe bends precisely prior to developing. Specific heat zones protect against creases and problems. It hardens pipeline areas after welding or creating. Regulated home heating soothes tension without deteriorating the steel. It warms pipes for finish processes. Consistent temperature ensures coverings bond properly and last.

The furnace deals with big sizes quickly. Its medium regularity power provides deep, rapid penetration. Operators see the setups clearly. They make adjustments quickly if called for. The system is trusted for requiring manufacturing. It changes less regular home heating techniques. It saves energy and minimizes scrap. This heater supplies the exact warm needed for large pipe work.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of PLC accuracy 1000MM Steel Pipe tube medium frequency Induction Heating Furnace

How does the PLC control temperature so exactly?
The PLC uses special sensors to check the pipe temperature constantly. It compares this reading to the set target. The PLC then adjusts the furnace power instantly. This keeps the heat within a very tight range.

Why is exact temperature control important?
Heating the pipe unevenly causes problems. Bad heating means poor bending or shaping later. It wastes energy too. Precise temperature ensures the pipe forms correctly every time. It prevents material damage and saves money.

What factors affect the PLC’s accuracy?
Good sensor calibration is critical. Sensor placement on the pipe matters a lot. Proper tuning of the PLC control settings is essential. Stable power supply to the furnace helps. Regular maintenance keeps everything working right.

Is PLC control better than manual methods?
Yes, much better. Humans cannot react as fast as the PLC. The PLC makes constant tiny adjustments instantly. Manual control often has wider temperature swings. PLC control gives consistent, repeatable results.

How do we keep the accuracy good over time?
Check and calibrate the temperature sensors often. Monitor the PLC’s performance data regularly. Clean the furnace components to prevent sensor issues. Update the PLC software when needed. Replace worn parts quickly.

(PLC accuracy 1000MM Steel Pipe tube medium frequency Induction Heating Furnace)