Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(Laboratory Electric Rotating Tube furnace Horizontal Hydrogen Gas Tube Furnace with insert thermocouple)

Specification of Laboratory Electric Rotating Tube furnace Horizontal Hydrogen Gas Tube Furnace with insert thermocouple

The Lab Electric Rotating Tube Heater is a high-performance heating unit developed for advanced products processing under hydrogen or inert gas ambiences. Suitable for applications such as driver research study, ceramic sintering, metal annealing, and chemical vapor deposition, this horizontal tube heater integrates accurate temperature level control with a turning tube mechanism for uniform warmth circulation and sample processing. The furnace features a durable alumina or quartz tube (customizable) with typical sizes of 50– 100 mm and sizes approximately 1200 mm, with the ability of accommodating continuous gas circulation. Its electric heating elements, made of high-resistance alloy or silicon carbide, deliver a maximum operating temperature of 1200 ° C– 1600 ° C(relying on arrangement), with a heating rate adjustable as much as 20 ° C/min. The revolving mechanism consists of a variable-speed motor (0– 20 RPM) for consistent sample frustration, enhancing reaction performance. A sealed flange system ensures gas-tight procedure, essential for hydrogen atmospheres, with gas flow rates handled by means of integrated mass circulation controllers (0– 500 sccm). Temperature level is monitored in actual time using a K-type insert thermocouple placed straight within television, giving ± 1 ° C precision, and regulated using a PID controller with programmable ramp/soak accounts. Security features include over-temperature protection, gas leakage alarm systems, and emergency situation shutoff. The heating system operates 220V/380V air conditioning power, with power usage ranging from 3– 8 kW. Optional upgrades include multi-zone home heating, vacuum cleaner compatibility, and data-logging software. Portable measurements (approx. 1500 mm x 600 mm x 500 mm) and a light-weight steel framework make it ideal for lab benches. Certified with ISO and CE standards, this heating system is crafted for dependability in high-precision study and commercial settings.

(Laboratory Electric Rotating Tube furnace Horizontal Hydrogen Gas Tube Furnace with insert thermocouple)

Applications of Laboratory Electric Rotating Tube furnace Horizontal Hydrogen Gas Tube Furnace with insert thermocouple

The Laboratory Electric Rotating Tube Furnace with Horizontal Hydrogen Gas Atmosphere and Insert Thermocouple is a flexible device created for high-temperature applications calling for accurate control under responsive or inert atmospheres. Its horizontal layout assists in very easy loading of long samples, while the turning tube makes certain consistent warm circulation and material blending, important for regular results. The hydrogen-compatible chamber permits processes in lowering environments, and the integrated thermocouple offers real-time temperature monitoring, making it possible for exact thermal profiling vital for reproducible experiments.

Secret applications include products synthesis and heat therapy. Scientists utilize this heating system for sintering porcelains, annealing steels, and lowering metal oxides in hydrogen to generate pure metals or alloys. The rotating system protects against agglomeration during powder processing, ensuring homogeneity in stimulants, nanomaterials, or composite materials. In semiconductor research study, it enables regulated doping or annealing of silicon wafers, while its hydrogen atmosphere help in oxide removal for clean surface prep work.

Catalyst development advantages significantly from this system. The heater supports calcination, activation, and regrowth of stimulants under regulated problems, with the revolving tube enhancing gas-solid interactions for reliable performance screening. In energy storage space, it is employed to synthesize battery materials like cathodes or anodes, where precise temperature control using the insert thermocouple makes certain optimal crystallinity and conductivity.

The hydrogen atmosphere is ideal for chemical vapor deposition (CVD) processes, enabling consistent finishes on substratums, while the turning guarantees even deposition. Furthermore, the furnace sustains glass processing, metallurgical studies, and pyrolysis experiments. Safety functions such as gas-tight seals and ventilation methods reduce dangers related to hydrogen usage.

The insert thermocouple’s direct temperature responses is critical for keeping stringent thermal accounts in sensitive processes like polymer pyrolysis or nanotube growth. This feature, integrated with programmable heating cycles, makes the heating system essential in academic, industrial, and government laboratories for progressing research study in nanotechnology, renewable energy, and progressed manufacturing. Its flexibility across diverse fields underscores its dependability in attaining high-purity, repeatable outcomes under requiring conditions.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Laboratory Electric Rotating Tube furnace Horizontal Hydrogen Gas Tube Furnace with insert thermocouple

What is the maximum temperature the Laboratory Electric Rotating Tube Furnace can reach? The maximum operating temperature typically ranges between 1100°C to 1700°C, depending on the model and heating element material (e.g., silicon carbide or molybdenum disilicide). Always verify the manufacturer’s specifications for your specific furnace, as exceeding the recommended temperature can damage the tube or heating elements.

Why does the furnace have a rotating tube? The rotating tube ensures uniform heating and mixing of samples, which is critical for consistent results in applications like material synthesis, catalyst testing, or powder processing. Rotation minimizes temperature gradients and prevents material settling, enhancing reaction efficiency and reproducibility.

How is hydrogen gas safety managed in this furnace? Safety features include leak-proof gas seals, automatic hydrogen flow monitoring, and built-in gas purge systems to prevent explosive atmospheres. The furnace may also have emergency shutoff valves, ventilation interlocks, and alarms for abnormal gas concentrations. Always operate the unit in a well-ventilated area and follow hydrogen handling protocols.

What is the purpose of the insert thermocouple? The insert thermocouple provides real-time, precise temperature measurements directly within the reaction zone, ensuring accurate control of sample conditions. Unlike external thermocouples, it accounts for internal temperature variations caused by gas flow or sample reactions, improving process reliability. It is often replaceable and positioned close to the sample for optimal feedback.

What maintenance does this furnace require? Regularly inspect tube seals and gaskets for wear or hydrogen leakage. Clean the tube interior to remove residue, especially after hydrogen reactions. Calibrate the thermocouple periodically and check heating elements for degradation. Ensure electrical connections remain secure, and replace worn components as needed. Follow the manufacturer’s guidelines for lubrication of rotating parts and gas system checks.

(Laboratory Electric Rotating Tube furnace Horizontal Hydrogen Gas Tube Furnace with insert thermocouple)