Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(Lab Three Heating Zones High Temperature Tube Furnace)

Specification of Lab Three Heating Zones High Temperature Tube Furnace

The Laboratory 3 Home Heating Areas Heat Tube Furnace is built for innovative thermal processing in laboratories. It helps products research, heat therapy, and high-temperature experiments. The furnace has three different heating areas. Each area heats individually. This permits accurate temperature control throughout the whole tube size. The design makes sure uniform warm distribution. It reduces warm or chilly spots.

The heating elements use top notch silicon carbide poles. These rods manage temperatures approximately 1600 ° C. The maximum operating temperature is 1600 ° C. The heating system warms up quickly. It keeps steady temperature levels for extended periods. The home heating zones change independently. Users establish different temperature profiles for each area. This flexibility fits complex experiments.

The heating system tube is made from alumina ceramic. This material withstands high heat and chemical deterioration. The tube’s inner size is 60 mm. The overall size is 1000 mm. Individuals pick various other tube materials or sizes. Alternatives consist of quartz or stainless-steel.

The control system makes use of a programmable touchscreen. Customers set temperatures, heating prices, and hold times. The system has PID auto-tuning. This maintains temperature levels accurate. Overheat defense closes the heater down if temperatures go expensive. Safety alarm systems sharp customers to problems.

The heater operates in air or inert atmospheres. Gas inlets and outlets connect to gas supply systems. This supports processes needing regulated atmospheres. The external shell is steel with insulation. It stays cool during procedure. The small design fits small laboratories.

The heating system matches materials scientific research, chemistry, and engineering labs. It deals with sintering, annealing, and calcination. It likewise works for catalyst research studies and ceramic handling. The three-zone design enhances experiment repeatability. Individuals test products under different thermal problems in one run.

Maintenance is basic. Heating elements and tubes are very easy to replace. The control system logs data for evaluation. The heating system fulfills stringent security requirements. It includes a 1 year service warranty. Technical assistance is offered for configuration and troubleshooting.

The unit determines 800 mm in size, 600 mm comprehensive, and 500 mm in elevation. It weighs 85 kg. Power demands are 220-240V A/C, single-phase, 50/60 Hz. The design focuses on user safety and security and efficiency. It is a trustworthy device for high-temperature applications.

(Lab Three Heating Zones High Temperature Tube Furnace)

Applications of Lab Three Heating Zones High Temperature Tube Furnace

The Laboratory 3 Heating Zones Heat Tube Heater is designed for innovative thermal handling in research and industrial setups. It features 3 separately managed home heating areas. This permits accurate temperature management across the entire length of the tube. The heater gets to temperatures up to 1700 ° C. It matches applications requiring uniform heat distribution or gradient arrangements.

In materials scientific research, the heating system is made use of for sintering porcelains and metals. Researchers warm materials to heats to improve thickness and strength. The three-zone style allows them produce certain temperature profiles. This is important for screening material actions under differing thermal problems. It additionally sustains annealing procedures to reduce stress and anxiety in glass or steel samples.

Chemical researches benefit from the heating system’s controlled atmosphere. It enables pyrolysis, where organic substances damage down without oxygen. This assists examine response paths or create carbon-based materials like graphene. Catalysis research utilizes the furnace to turn on or test drivers. The separate zones enable staggered home heating. This resembles real-world commercial procedures a lot more properly.

In electronic devices manufacturing, the furnace aids in semiconductor handling. It hardens silicon wafers to fix crystal frameworks. The precise temperature control makes sure regular outcomes. Television layout likewise benefits expanding nanowires or nanotubes. These products need steady temperature level adjustments to develop appropriately.

Quality assurance laboratories make use of the heater for screening item longevity. It replicates high-temperature environments to assess product stability. Suppliers rely upon it to verify efficiency of heat-resistant components. The 3 areas can duplicate complicated thermal cycles. This assists determine failure points in models.

The heater supports inert or responsive atmospheres. Users can introduce gases like nitrogen or argon during experiments. This versatility is key for oxidation researches or developing specialized finishes. Its robust building manages continual operation. Maintenance is straightforward as a result of modular parts.

Academic and industrial laboratories value the heater for its versatility. It streamlines jobs like warmth treatment, filtration, or synthesis. The design minimizes energy waste while keeping high accuracy. Customers achieve reliable results across small experiments and set manufacturing.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Lab Three Heating Zones High Temperature Tube Furnace

What is the maximum temperature the Lab Three Heating Zones High Temperature Tube Furnace reaches? The furnace operates up to 1600°C. This suits high-temperature processes like material sintering, annealing, or chemical vapor deposition. The temperature control system ensures precise adjustments. Users must follow safety protocols when handling extreme heat.

How do the three heating zones work? Each zone has independent temperature controls. This allows different sections of the tube to maintain separate temperatures. Uniform heating across long samples improves experimental accuracy. The design reduces thermal gradients, ensuring consistent results. Users program settings via the digital interface for customized profiles.

What materials can the furnace tube handle? The furnace supports quartz, alumina, or ceramic tubes. Material choice depends on temperature needs. Quartz tubes work below 1200°C. Alumina or ceramic tubes handle higher temperatures up to 1600°C. Users must verify tube compatibility with their process to avoid damage.

Are safety features included? The furnace has over-temperature protection, automatic power cutoff, and error alarms. A cooling system prevents overheating. Proper ventilation is necessary when processing volatile materials. Users should wear protective gear. Regular inspection of electrical components is advised.

How is maintenance performed? Clean the tube and chamber after each use to remove residues. Check heating elements for wear or damage. Replace cracked or warped tubes immediately. Avoid rapid temperature changes to prevent thermal stress. Follow the manufacturer’s guidelines for calibration and part replacements. Store the furnace in a dry, dust-free environment.

(Lab Three Heating Zones High Temperature Tube Furnace)