Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(electric resistance heat treatment furnace for stainless steel tube)

Specification of electric resistance heat treatment furnace for stainless steel tube

The electrical resistance heat treatment furnace for stainless steel tubes is designed for exact heat treatment procedures. It makes sure consistent home heating and consistent results. The heater utilizes top quality burner made from a special alloy. These aspects provide rapid heat-up times and stable temperature control. The maximum operating temperature gets to 1200 ° C. This suits annealing, stress eliminating, and solidifying for stainless steel tubes. The temperature array adjusts in increments of 1 ° C. This allows precise setups for certain product demands.

The heating system chamber is built with refractory bricks and ceramic fiber insulation. This reduces warmth loss and enhances power performance. The insulation keeps external surfaces risk-free to touch throughout operation. The chamber fits tubes up to 6 meters in length and 300 mm in size. Custom-made dimensions are available for customized orders. A mechanized conveyor system relocates tubes through the heating zone. This guarantees even direct exposure and reduces hands-on handling.

A digital PID controller handles temperature law. It automatically changes power input to maintain setpoints. Over-temperature protection stops damage to materials. An incorporated data logger records procedure parameters. Operators can examine time-temperature curves for quality checks. The system sustains programmable recipes. This streamlines repeat processes and reduces setup time.

Safety features include emergency quit switches, gas leak detectors, and cooling fans. The heater satisfies worldwide requirements for electric security and discharges. A water-cooling system stops overheating in high-duty cycles. Upkeep is straightforward. Gain access to panels allow fast assessment of burner and electrical wiring.

Energy intake is enhanced via advanced insulation and reliable element layout. The heater cuts power use by up to 30% compared to traditional models. It works with three-phase power products. Voltage needs vary from 380V to 480V. Optional configurations include vacuum or environment control for oxidation-sensitive treatments.

The heater matches markets like aerospace, auto, and building. It handles qualities like 304, 316, and duplex stainless steels. Customers benefit from reduced handling times and boosted metallurgical residential or commercial properties. Training and technical assistance are provided for installment and procedure.

(electric resistance heat treatment furnace for stainless steel tube)

Applications of electric resistance heat treatment furnace for stainless steel tube

Electric resistance heat treatment furnaces handle stainless steel tube handling. These heating systems use electric currents to create heat. The warmth treats stainless steel tubes. The process enhances their mechanical homes. Industries like vehicle, aerospace, building and construction, and production rely upon these heating systems. They make certain tubes meet rigorous performance standards.

Stainless steel tubes frequently require annealing. The heater heats up tubes to certain temperature levels. This softens the product. It removes inner anxieties from earlier manufacturing steps. The result is a much more workable tube. Tension alleviating is another usual application. Tubes undertake controlled heating. This minimizes recurring tensions from welding or creating. The tube ends up being much less prone to fracturing.

Solidifying and toughening up are essential usages. The furnace warms tubes to high temperatures. Quick cooling complies with. This enhances firmness and toughness. Solidifying after that adjusts sturdiness. The balance prevents brittleness. Such therapies are essential for components in high-stress atmospheres.

Accuracy matters. Electric resistance furnaces supply specific temperature level control. Consistent home heating ensures constant outcomes. This is vital for stainless steel. Unequal heating causes bending or weak spots. Automated systems keep track of the process. They change parameters in actual time. This lessens human mistake.

Personalization is possible. Heating system layouts adapt to tube sizes and production quantities. Set heating systems deal with big quantities. Continual heaters match high-speed lines. Both maintain performance. Energy usage remains low. Functional prices reduce with time.

Stainless steel tubes obtain corrosion resistance. Warm therapy enhances their chromium oxide layer. This layer safeguards against corrosion and chemicals. Dealt with tubes last longer in severe conditions. Applications include chemical plants and marine equipment.

Dimensional security improves. Heat therapy reduces distortions throughout machining. Tubes keep their form under tension. This makes certain tight tolerances. Setting up procedures become smoother. Waste from defective components decreases.

Electric resistance furnaces operate easily. No combustion byproducts are released. This straightens with environmental regulations. Work environment safety enhances. Operators prevent exposure to harmful fumes.

These heating systems support high-volume manufacturing. They integrate with existing manufacturing lines. Minimal downtime happens during configuration. Maintenance is uncomplicated. Parts like heating elements and insulation are long lasting. Replacement cycles are long.

Quality assurance is structured. Dealt with tubes undergo testing. Metrics like solidity and tensile toughness are inspected. Conformity with market standards is verified. Consistency makes certain integrity in final result.

Electric resistance warm treatment furnaces are crucial. They make it possible for accurate, reliable handling of stainless steel tubes. Efficiency and longevity meet commercial demands.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of electric resistance heat treatment furnace for stainless steel tube

Electric resistance heat treatment furnaces heat stainless steel tubes using electric current. The current passes through heating elements made of materials like nickel-chromium. These elements convert electrical energy into heat. The heat transfers to the stainless steel tubes inside the furnace chamber. Temperature settings adjust based on the treatment needed. This process ensures consistent heating for annealing, stress relieving, or hardening.

Precise temperature control matters for stainless steel properties. Electric resistance furnaces use digital controllers. These controllers monitor temperature with thermocouples. Adjustments happen automatically to keep the set temperature. Uniform heating prevents warping or uneven material structure. Temperature ranges vary depending on the steel grade.

Electric resistance furnaces save energy compared to gas or oil systems. Heat generates directly from electricity. No fuel combustion reduces energy loss. Faster heating cycles improve efficiency. Uniform temperature distribution lowers material waste. Clean operation avoids harmful emissions. Maintenance costs stay low due to fewer mechanical parts.

Safety features include overheat protection and automatic shut-off. Sensors detect temperature spikes beyond safe limits. Emergency cooling systems activate if needed. Insulated chambers prevent external surface overheating. Alarms alert operators to malfunctions. Regular inspections ensure electrical components work properly. Safety protocols require training for all users.

Maintenance involves checking heating elements for wear. Thermocouples need calibration to ensure accurate readings. Dust or debris inside the chamber requires cleaning. Electrical connections should stay tight to prevent arcing. Lubricate moving parts like door hinges monthly. Schedule professional servicing yearly for system checks. Replace worn parts immediately to avoid downtime.

(electric resistance heat treatment furnace for stainless steel tube)