Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting)

Specification of Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting

This copper melting furnace offers wire makers creating copper bar. It thaws copper constantly for casting. The heating system uses an unique pancake coil style. This coil shape fits well in limited factory rooms. It conserves floor area contrasted to older heater types.

The coil itself is constructed from heavy copper tubes. Copper tubes carry out power superbly. This creates a strong electromagnetic field inside the heater. The electromagnetic field mixes the molten copper frequently. Mixing makes the copper temperature level extremely also. Even temperature is vital for good casting outcomes.

The furnace rests horizontally. This horizontal format functions completely with continuous casting lines. Molten copper streams efficiently from the furnace into the spreading machine. The circulation remains stable. This protects against disruptions in bench manufacturing process.

The copper tube coil deals with high power loads dependably. It creates extreme warm directly within the copper charge. This direct induction home heating thaws copper scrap or cathodes exceptionally quickly. Quick melting improves total manufacturing speed. It also minimizes power waste. Less energy waste implies reduced operating costs.

The heater structure is built difficult. It endures the extreme heat and rough problems of copper melting daily. This resilience makes sure lengthy life span. Marginal upkeep is required. Operators discover the controls simple. Temperature level setups are very easy to handle. This heater supplies regular molten copper high quality. Constant high quality is essential for making top-grade copper bar.

(Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting)

Applications of Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting

This furnace melts copper for cord production. It utilizes a pancake coil layout. This style wraps heating elements flat around the tube. It warms copper really evenly inside the horizontal tube. Television holds the molten copper.

The furnace functions continuously. Strong copper feeds into one end frequently. The copper melts as it relocates with the heated tube. The molten copper moves steadily out the other end. It goes directly right into the casting equipment.

This arrangement is vital for constant spreading of copper bar. The molten copper streams directly into the casting mold. It creates solid copper bar continually. This conserves a great deal of time. There is no demand to quit thawing for pouring.

The horizontal tube design is essential. It allows the copper melt and move efficiently. Gravity helps relocate the liquid metal onward. It prevents air getting trapped in the thaw. This makes cleaner copper bar.

The pancake coil gives strong, concentrated warm. It thaws copper quick and keeps it at the appropriate temperature. The temperature control is really precise. This consistency is essential for good casting outcomes.

This furnace is developed tough for industrial use. It takes care of the heats required for copper. It runs non-stop for lengthy manufacturing cycles. Reliability matters in cable manufacturing facilities.

Using this furnace boosts copper bar quality. The thaw is uniform and without oxides. The constant circulation provides a secure supply to the caster. This leads to constant copper bar dimensions and residential or commercial properties.

Cable television manufacturers need high-purity copper bar. This heater provides that. It effectively transforms raw copper right into ready-to-cast steel. It supports high-output continual casting lines. This is crucial for large-scale cord production.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting

Here are 5 key questions about our Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting:

1. How much copper can this furnace melt per hour?
This furnace melts copper fast. It handles up to 1.5 tons of copper every hour. This speed matches the needs of continuous casting lines making copper bar. You get steady material flow for production.

2. Does this furnace use a lot of power?
No. The pancake coil design improves heating efficiency. It transfers heat directly into the copper tubes. Less energy gets wasted. This saves significant electricity costs over time. Efficient operation matters for your bottom line.

3. Will the molten copper stay pure?
Yes. The horizontal design keeps copper moving smoothly. Copper spends less time exposed to air. This minimizes oxidation and contamination. You get high-quality molten copper essential for top-grade cable bar.

4. How often does the furnace need maintenance?
Maintenance needs are low. The copper tube design resists common furnace wear. The pancake coils are robust. Basic checks and cleaning are usually enough. This keeps downtime short and production running.

5. Can this furnace melt different copper types?
Yes. It handles various copper grades effectively. This includes standard cathode copper and scrap copper. The furnace provides consistent melting performance. You get reliable results for different material inputs.

(Cable Industry Pancake Coil Copper Tube Horizontal Copper Melting Furnace for Copper Bar Continuous Casting)