Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(1200c High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace)

Specification of 1200c High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace

The 1200 ° C High-Temperature Warmth Treatment Pyrolysis Tube Muffle Heating system is developed for innovative thermal processing applications needing specific temperature level control and robust building and construction. This heating system operates at a maximum temperature of 1200 ° C, making it excellent for procedures such as pyrolysis, annealing, sintering, calcination, and products screening. The home heating chamber is constructed from high-purity alumina ceramic, ensuring extraordinary thermal stability and resistance to thermal shock. The heater features a double-layer steel covering with air-cooling technology to preserve a secure exterior temperature throughout operation. The heating elements are made from premium-grade silicon carbide(SiC)poles, providing rapid heat-up rates(up to 20 ° C per min )and consistent temperature level distribution(± 2 ° C across the working area). The chamber measurements are customizable, with common tube dimensions varying from 80mm to 200mm in diameter and 300mm to 1200mm in size. A high-density alumina fiber insulation lining lessens heat loss and improves energy efficiency. Temperature control is handled using a PID microprocessor with a 30-programmable-segment profile, permitting users to set intricate home heating, saturating, and cooling down cycles. The system consists of a Type K or S thermocouple for real-time monitoring and an over-temperature security circuit to avoid damage. A digital display supplies clear readouts of setpoints, actual temperature, and procedure timers. The heater sustains both inert and reactive ambiences, with optional gas inlet/outlet ports for nitrogen, argon, or hydrogen.

A vacuum-sealed layout (optional) enables low-pressure atmospheres. Security functions consist of automatic shutoff, door-interlock systems, and emergency cooling followers. Power requirements range from 220V to 480V A/C, with power usage in between 3kW and 12kW depending on chamber dimension. Devices include ceramic crucibles, watercrafts, press rods, and data-logging software for remote tracking. Compliance with international safety and security requirements(CE, RoHS)makes certain reliability. This furnace is commonly made use of in study laboratories, universities, and industrial settings for refining metals, ceramics, glass, and advanced composites. Its durability, accuracy, and convenience make it a vital device for high-temperature material synthesis and warm therapy operations.

(1200c High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace)

Applications of 1200c High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace

The 1200 ° C High Temperature Warm Therapy Pyrolysis Tube Muffle Heater is a versatile and durable tool designed for sophisticated thermal processing across industries. Its capability to keep precise temperature levels approximately 1200 ° C in regulated atmospheres makes it excellent for applications needing high warm stability and material stability. In materials scientific research, the furnace is extensively made use of for manufacturing innovative porcelains, compounds, and nanomaterials. Scientist utilize its consistent home heating and inert gas compatibility to develop defect-free structures, vital for aerospace components, digital substrates, and refractory products. Metallurgical applications include annealing, sintering, and solidifying of steels and alloys, boosting mechanical properties like firmness and deterioration resistance. The heater also supports heat treatment of device steels and superalloys, essential for auto and aerospace design. In chemical research study, the pyrolysis tube arrangement enables pyrolysis of organic compounds, polymers, and biomass, converting waste into biofuels, syngas, or carbonaceous residues. This is critical for sustainable power solutions and environmental waste monitoring. Driver development benefits from controlled calcination and activation procedures, optimizing performance in industrial chemical reactions. The heater’s impermeable design permits precise environment control, guaranteeing reproducibility in experiments. Environmental labs utilize it for ashing, loss-on-ignition screening, and examining not natural web content in soil, sludge, or hazardous waste. In electronic devices, the furnace help in testing thermal stability of components, sintering conductive pastes, or making semiconductor materials. Academic and industrial R&D industries count on it for researching phase changes, thermal destruction, and high-temperature product behavior. With functions like programmable temperature ramps, sturdy burner, and safety and security interlocks, the furnace makes certain integrity for both set and constant procedures. Its versatility across fields highlights its function as an important possession for innovation in manufacturing, energy, and progressed product development.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1200c High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace

The 1200°C High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace is designed for advanced thermal processing applications. Below are answers to five frequently asked questions about this equipment:

**1. What is the maximum temperature this furnace can achieve?**
The furnace reliably reaches a maximum temperature of 1200°C (2192°F) and maintains it with precision. It features a high-resistance heating element and advanced insulation to ensure stable performance, even during prolonged high-temperature operations.

**2. What materials or processes is this furnace suitable for?**
This furnace is ideal for heat treatment, pyrolysis, sintering, and annealing of materials like ceramics, metals, glass, and composites. It’s widely used in research labs, industrial settings, and universities for processes requiring controlled high-temperature environments, such as catalyst testing, ash content analysis, or material purity studies.

**3. How fast does the furnace heat up?**
The heating rate is adjustable up to 20°C per minute, depending on the load and process requirements. Users can program custom heating and cooling profiles via the digital PID controller, ensuring flexibility for experiments requiring specific thermal cycles.

**4. What safety features are included?**
The furnace incorporates over-temperature protection, automatic shutoff, and a robust ceramic fiber insulation layer to prevent external overheating. The double-layer steel casing and reinforced door seal minimize heat leakage and reduce surface temperature for operator safety. Alarms for temperature deviations or power failures are also included.

**5. How do I maintain the furnace for long-term use?**
Regularly clean the chamber to remove residue and inspect heating elements for wear. Avoid overloading the furnace or exposing it to corrosive materials. Calibrate the temperature sensors annually and replace thermal insulation if damaged. For tube furnaces, ensure the quartz or alumina tube is free from cracks. Professional servicing every 1–2 years is recommended to maintain efficiency.

(1200c High Temperature Heat Treatment Pyrolysis Tube Muffle Furnace)