Overview of Tube Furnace

A tube furnace is a type of laboratory equipment used for high-temperature applications, featuring a cylindrical heating chamber designed to heat samples uniformly along its length. Commonly used in material processing, chemical analysis, and semiconductor manufacturing, it supports processes like annealing, sintering, and calcination.

Features of Tube Furnace

Uniform Heating: Ensures even temperature distribution throughout the sample.

Cylindrical Design: Facilitates consistent heating by minimizing hot spots.

Temperature Range: Capable of achieving high temperatures suitable for various processes.

Programmable Controls: Allows for precise control over heating cycles and profiles.

Gas Flow Control: Supports controlled atmosphere environments for specific reactions.

Compact and Efficient: Designed for efficient operation with minimal footprint.

(1200 degree high temperature vertical vacuum heat treatment tube furnace)

Specification of 1200 degree high temperature vertical vacuum heat treatment tube furnace

This 1200 degree vertical vacuum heat treatment tube furnace handles demanding high-temperature processes. It reaches a maximum temperature of 1200 degrees Celsius. This happens inside a sealed vacuum chamber. The vacuum environment prevents oxidation. It also prevents surface reactions during heat treatment. This is crucial for sensitive materials.

The furnace features a vertical tube design. This vertical setup makes loading and unloading samples straightforward. The furnace tube is typically made from high-purity alumina. This material withstands the extreme heat. Heating elements surround the tube. They provide uniform heating throughout the work zone. The temperature control system is precise. It maintains stable temperatures. It allows accurate ramp rates during heating and cooling cycles.

Standard chamber sizes exist. Common options include tubes with diameters like 80mm, 100mm, or 120mm. Tube lengths often range from 300mm to 600mm. The actual usable hot zone depends on the specific model. The furnace uses robust insulation. This insulation minimizes heat loss. It improves energy efficiency. It protects the outer furnace shell.

Power requirements vary. They depend on the furnace size and configuration. Typical power inputs are 220V or 380V AC. Maximum heating rates are usually adjustable. Rates of 10-20 degrees Celsius per minute are common. Cooling occurs naturally inside the vacuum chamber. Cooling takes time. Forced cooling options are sometimes available. These options speed up the cooling process.

The furnace includes essential safety features. These features include over-temperature protection. They include vacuum level monitoring. They include safety interlocks. These features protect the equipment. They protect the operator. They protect the samples being processed. The furnace frame is steel. It provides a stable base. The outer surface stays cool enough for safe operation. The control panel is user-friendly. It allows easy setting of temperature profiles. It allows monitoring of the process.

(1200 degree high temperature vertical vacuum heat treatment tube furnace)

Applications of 1200 degree high temperature vertical vacuum heat treatment tube furnace

This vertical tube furnace handles extreme heat up to 1200 degrees Celsius. It operates inside a strong vacuum chamber. This vacuum removes air and gases. This setup is vital for many demanding industrial and research tasks.

Metal treatment is a major use. It performs hardening and tempering on tools and parts. The vacuum stops oxidation and decarburization. This keeps surfaces clean and strong. Parts come out with consistent hardness and durability. Annealing metals happens here too. The vacuum allows precise control over heating and cooling. This softens metals without surface damage. It also carries out brazing. The vacuum environment ensures strong, clean joints between metals.

Ceramics and advanced materials benefit greatly. Sintering powders into solid shapes needs high heat without contamination. The vacuum provides this pure environment. It bonds ceramic particles effectively. Heat treating special alloys like titanium or nickel superalloys requires vacuum conditions. This furnace prevents harmful reactions with air gases. It maintains the alloy’s critical properties.

Research labs depend on this furnace. Scientists study material behavior at high temperatures. They test new compounds safely inside the vacuum. The controlled atmosphere ensures reliable, repeatable experiments. It processes small batches of experimental materials. The vertical design is space efficient. Loading samples is straightforward. The system offers precise temperature control. Uniform heating across the sample zone is standard. Safety features protect operators and equipment. They manage the vacuum and high temperatures reliably.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

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T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1200 degree high temperature vertical vacuum heat treatment tube furnace

What materials can this furnace handle?
This furnace works with metals needing extreme heat. It handles stainless steel, tool steels, nickel alloys, titanium. It also processes ceramics and certain composites. The vacuum environment prevents burning.

Why use a vacuum for heat treatment?
Vacuum removes air. Air causes oxidation and scaling at high temperatures. Vacuum keeps parts clean. It prevents surface reactions. This means no discoloration or weakening of the material. Parts stay bright and strong.

What temperature does it reach?
The furnace heats to 1200 degrees Celsius. This is very hot. It suits processes like annealing, brazing, sintering. It also works for tempering high-performance alloys. The temperature control is precise.

Is the heat uniform inside the tube?
Yes, heat spreads evenly. The design uses special heating elements. They surround the work tube completely. This gives consistent temperature along the hot zone. Uniform heating means reliable results every time. Parts heat the same everywhere.

Who needs this type of furnace?
Aerospace companies use it for turbine parts. Research labs test new materials. Manufacturers harden cutting tools or medical implants. Jewelers also use it for special alloys. Any industry needing clean, high-temperature processing benefits.

(1200 degree high temperature vertical vacuum heat treatment tube furnace)