Overview of Muffle Furnace

A muffle furnace is a type of oven used in laboratories and industrial settings to heat samples without contamination from the fuel or combustion gases. It features an enclosed chamber that isolates the sample from direct contact with the heating elements, providing precise temperature control for various applications including ashing, sterilization, and material testing.

Features of Muffle Furnace

Precise Temperature Control: Accurately maintains set temperatures for consistent results.

Isolated Heating Chamber: Prevents contamination of samples by separating them from heating elements.

High-Temperature Resistance: Capable of reaching very high temperatures, suitable for demanding processes.

Programmable Controls: Allows for automated operation with pre-set heating profiles.

Energy Efficiency: Designed to minimize energy consumption while maintaining performance.

Safety Features: Includes over-temperature protection and automatic shut-off mechanisms.

(Industrial high temperature muffle furnace 1200)

Specification of Industrial high temperature muffle furnace 1200

The Industrial High Temperature Muffle Heater 1200 is designed for applications calling for consistent warm therapy as much as 1200 ° C. It matches laboratories, study facilities, and commercial setups. The furnace includes a durable chamber made of high-purity alumina fiber. This guarantees lasting resistance to thermal stress and anxiety. The burner utilize silicon carbide poles. These offer quick temperature increase and uniform warm distribution. The chamber’s insulation lessens warmth loss. This boosts energy performance.

The furnace includes a digital PID temperature controller. It enables precise adjustments with an accuracy of ± 1 ° C. Users set target temperatures via an instinctive interface. The system supports programmable temperature contours. Numerous stages can be saved for repeatable processes. An integrated security device protects against overheating. It immediately reduces power if temperatures surpass limits. A ceramic fiber door seal keeps interior ambience integrity.

Criterion chamber measurements are 8x8x12 inches. Custom sizes are offered. The outside is steel with a powder-coated coating. This protects versus corrosion and physical damages. The compact design fits small work spaces. A double-layer structure maintains the external surface cool during procedure.

The heater operates 240V single-phase power. It calls for a 30-amp devoted circuit. Optimum power consumption is 4.5 kW. A type-K thermocouple monitors real-time temperature level. Data results connect to exterior recorders. Optional software program enables remote surveillance.

Usual applications consist of product screening, ash content analysis, and ceramic sintering. It manages steels, glass, and compounds. The heating system fulfills ISO and CE safety and security criteria. Upkeep is very little. Heating elements last as much as five years under regular use.

Optional upgrades include a vacuum system for inert atmosphere processing. A quartz monitoring home window permits visual monitoring. Added shelving adapts the chamber for little examples. Training and technical support are provided.

The heating system ships with an one-year service warranty. Prolonged coverage is readily available. Distribution includes installation guidelines and safety handbooks. A dedicated assistance team aids with setup. Extra components are stocked for fast replacement.

(Industrial high temperature muffle furnace 1200)

Applications of Industrial high temperature muffle furnace 1200

Industrial high-temperature muffle furnaces reaching 1200 ° C offer important functions throughout multiple industries. These furnaces warmth products in controlled atmospheres, isolating examples from exterior impurities. Laboratories and making devices count on them for procedures calling for accurate temperature level management.

In materials science, the furnace examinations warmth resistance of metals, ceramics, and composites. Researchers warm samples to examine architectural changes at severe temperature levels. This assists develop more powerful alloys or heat-resistant components for aerospace or auto industries.

The metallurgy industry makes use of these furnaces for annealing, solidifying, or tempering steels. Uniform heating ensures consistent material homes. Producers process steel, light weight aluminum, or copper to enhance resilience or machinability.

Ceramics manufacturing depends upon high-temperature sintering. The furnace bonds ceramic powders right into strong kinds without thawing them. This creates elements for electronic devices, insulation, or medical gadgets. Specific temperature control protects against fractures or deformities.

Chemistry labs apply the heater for ashing organic products. Burning samples at 1200 ° C leaves inorganic residues for analysis. This recognizes mineral web content in soil, food, or drugs. The process is much faster and cleaner than open-flame techniques.

Quality control groups use the heater for fire screening building materials. Revealing blocks, glass, or finishings to severe heat checks safety and security requirements. This makes sure products stand up to real-world problems like fires or industrial warm exposure.

The heater’s shielded chamber, made from refractory materials, keeps heat successfully. Advanced controllers change heating prices or hold times immediately. Security features consist of overheat protection and emergency situation shutoffs.

Sturdy heating elements, like silicon carbide poles, manage duplicated high-temperature cycles. The compact layout suits tiny work spaces. Individuals operate it via touchscreen interfaces or programmable setups.

Custom-made arrangements fit certain demands. Choices consist of gas inlet ports for regulated environments or information loggers for recording thermal profiles. Normal upkeep, like cleaning up the chamber or checking components, prolongs the heating system’s life expectancy.

Industries focus on these furnaces for dependability and precision. They streamline high-temperature processes while minimizing energy waste. The 1200 ° C array covers most commercial applications, making the tools flexible for research and production.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Industrial high temperature muffle furnace 1200

What is the maximum temperature the furnace reaches? The industrial high-temperature muffle furnace operates up to 1200°C. This suits applications like material testing, heat treatment, or lab experiments. The chamber is built with high-grade refractory materials. These ensure stable performance under extreme heat.

How does the furnace handle safety at high temperatures? Safety features include overheat protection and automatic shut-off. Temperature alarms alert users if limits are exceeded. The exterior stays cool during operation. Insulation layers prevent heat leakage. Always follow operating guidelines. Regular maintenance checks reduce risks.

How long does heating to 1200°C take? Heating time depends on furnace size and load. Smaller models reach 1200°C in 1-2 hours. Larger units may take 2-3 hours. Efficient insulation and heating elements speed up the process. Refer to the user manual for exact specifications.

What materials can be processed inside? The furnace works with metals, ceramics, glass, or composites. Avoid materials with low melting points. Plastics or certain chemicals may release harmful fumes. Check the material’s heat resistance before use. Do not exceed recommended temperature limits.

How is maintenance performed? Clean the chamber after each use to remove residue. Inspect heating elements monthly for damage. Replace worn parts immediately. Check door seals to ensure proper closure. Calibrate temperature sensors yearly for accuracy. Keep the furnace in a dry, dust-free area.

(Industrial high temperature muffle furnace 1200)