Overview of Muffle Furnace

A muffle furnace is a type of oven used in laboratories and industrial settings to heat samples without contamination from the fuel or combustion gases. It features an enclosed chamber that isolates the sample from direct contact with the heating elements, providing precise temperature control for various applications including ashing, sterilization, and material testing.

Features of Muffle Furnace

Precise Temperature Control: Accurately maintains set temperatures for consistent results.

Isolated Heating Chamber: Prevents contamination of samples by separating them from heating elements.

High-Temperature Resistance: Capable of reaching very high temperatures, suitable for demanding processes.

Programmable Controls: Allows for automated operation with pre-set heating profiles.

Energy Efficiency: Designed to minimize energy consumption while maintaining performance.

Safety Features: Includes over-temperature protection and automatic shut-off mechanisms.

(1200 Degree Mini Laboratory Heat Treatment Sintering muffle furnace)

Specification of 1200 Degree Mini Laboratory Heat Treatment Sintering muffle furnace

The 1200 Level Mini Lab Warmth Treatment Sintering Muffle Heater is a compact, high-performance heating system made for specific thermal processing in research laboratory settings. It is perfect for heat treatment, sintering, annealing, ashing, and various other high-temperature applications across products science, porcelains, metallurgy, and chemistry research. The furnace features a durable building and construction with a high-grade refractory chamber and progressed burner, ensuring uniform temperature distribution and lasting durability.

** Temperature level Array **: The furnace operates at an optimum temperature of 1200 ° C(2192 ° F), with precise control for stable home heating. The temperature level can be changed in increments as reduced as 1 ° C, making it ideal for delicate experiments.

** Heating Elements **: Geared up with premium-grade Kanthal or silicon carbide heating elements, the heating system makes certain quick home heating prices (commonly 10– 20 ° C per min) and outstanding thermal performance. The elements are ingrained within ceramic fiber insulation, minimizing warmth loss.

** Chamber Capacities **: The small chamber uses an interior volume of 2– 5 liters (varies by version), suiting small to medium-sized examples. The chamber is lined with high-purity alumina ceramic fiber for exceptional insulation and warm retention.

** Control System **: A digital PID temperature level controller with an instinctive user interface permits programmable temperature level profiles, ramp rates, and hold times. An integrated SSR (Solid State Relay) guarantees exact temperature level law, while over-temperature protection and auto-cutoff safeguards prevent thermal runaway.

** Building and construction **: The exterior is made from cold-rolled steel with a heat-resistant powder layer. The double-layer casing consists of an air-cooled design to maintain the exterior secure to touch throughout procedure. A viewing window or optional monitoring port is available for keeping track of samples.

** Power Supply **: Requires a conventional 220– 240V AC source of power (single-phase) with a power score of 1.5– 3.5 kW, depending on the version.

** Safety Features **: Includes thermal overload protection, fuse safeguards, and a built-in security system for irregular conditions. The door interlock halts operation if opened mid-cycle.

** Applications **: Appropriate for sintering ceramics, annealing steels, calcining materials, heat-treating alloys, and conducting ash examinations. Compatible with crucibles, quartz boats, and ceramic trays (marketed separately).

** Devices **: Optional thermocouples (Kind K or S), ceramic shelves, and information logging sets are readily available for improved capability.

** Conformity **: Satisfies international safety standards (CE, RoHS) and is developed for reduced energy intake.

This muffle heater integrates precision, reliability, and user-friendly operation, making it an essential tool for scholastic, commercial, and research laboratories calling for controlled high-temperature atmospheres.

(1200 Degree Mini Laboratory Heat Treatment Sintering muffle furnace)

Applications of 1200 Degree Mini Laboratory Heat Treatment Sintering muffle furnace

The 1200 Degree Mini Lab Warmth Treatment Sintering Muffle Furnace is a versatile and compact high-temperature tool designed for accuracy thermal handling in research study, scholastic, and industrial labs. Its capability to get to temperatures as much as 1200 ° C makes it excellent for a variety of applications, incorporating efficiency with easy to use procedure.

** Product Sintering **: This heater is widely used in products science for sintering ceramics, steels, and composite powders. It allows the debt consolidation of powdered materials right into thick solids with managed heating, essential for producing sophisticated porcelains, refractory components, and steel alloys. Researchers rely upon its accurate temperature control to accomplish uniform microstructures and desired mechanical residential or commercial properties.

** Warmth Therapy **: The heater supports warmth therapy processes such as annealing, tempering, and solidifying of steels and alloys. Laboratories use it to research phase changes, soothe internal tensions, or enhance material firmness and durability. Its stable thermal environment guarantees repeatable results for metallurgical experiments and small-batch processing.

** Ashing and Loss-on-Ignition Evaluating **: In environmental and pharmaceutical laboratories, the furnace is used for ashing organic samples to evaluate not natural deposits. It’s also utilized in loss-on-ignition (LOI) checks to establish the organic content in soil, polymers, or building and construction products by burning off unstable parts at high temperatures.

** Calcination **: The system facilitates calcination procedures, where materials like minerals or catalysts are heated to decay carbonates, hydroxides, or various other substances. This is crucial in chemistry, geology, and catalyst research to produce oxides or purify substances.

** Ceramic and Glass Processing **: Craftsmens and researchers use the heater for firing porcelains, lusters, or glass frits. Its programmable heating cycles enable accurate control over crystallization, vitrification, or tinting processes, supporting innovative jobs and product studies.

** Study and Education **: Compact and energy-efficient, the heater is ideal for scholastic laboratories training students in high-temperature procedures. Its little chamber size fits limited rooms while supplying durable performance for experiments in nanotechnology, battery products, or aerospace elements.

** Prototyping and Small-Scale Manufacturing **: Industries leverage the furnace for prototyping new materials or small-batch manufacturing of specialized components, such as oral porcelains, digital substratums, or custom-made alloys.

Developed with durable refractory products and progressed insulation, the 1200 ° C muffle heater makes sure security, power performance, and constant results. Features like programmable controllers, quick home heating rates, and over-temperature protection make it crucial for labs requiring dependable high-temperature processing in a portable footprint. Whether for sophisticated research or instructional demos, this heater delivers precision and adaptability across varied thermal applications.

Company Introduction

Welcome to Designerstudiostore, your premier source for high-quality industrial furnaces designed to meet the stringent demands of modern manufacturing. Our extensive range includes electric, gas, and oil-fired furnaces tailored for various applications such as heat treatment, forging, and laboratory use. With cutting-edge technology and innovative designs, we ensure energy efficiency and superior performance in every product. At Designerstudiostore, we prioritize customer satisfaction by offering customized solutions, reliable after-sales support, and seamless global delivery options. Explore our catalog and discover why businesses worldwide trust us for their heating needs.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1200 Degree Mini Laboratory Heat Treatment Sintering muffle furnace

What is the maximum temperature and heating rate of the 1200 Degree Mini Laboratory Muffle Furnace? The furnace reaches a maximum temperature of 1200°C (2192°F) and features a programmable heating rate, typically adjustable between 1°C to 20°C per minute. This allows precise control for sintering, annealing, or heat treatment processes. The heating elements are made of high-resistance alloy, ensuring rapid and uniform heat distribution.

What materials can be processed in this furnace? This muffle furnace is designed for sintering ceramics, metals, and composites, as well as heat-treating small laboratory samples like glass, catalysts, or electronic components. It supports processes such as calcination, ashing, and binder burnout. The alumina fiber insulation and stainless steel chamber ensure compatibility with most non-flammable materials, but corrosive or explosive substances should be avoided.

What safety features does the furnace include? Safety features include over-temperature protection (auto-shutoff at 50°C above the set limit), a reinforced ceramic muffle chamber to prevent leaks, and a cooling fan to reduce exterior temperature. The door has a safety lock that halts operation when opened. Always ensure proper ventilation and use heat-resistant gloves when handling samples post-operation.

What is the chamber size and capacity? The compact chamber dimensions are typically around 200 x 200 x 200 mm (varies by model), with a volume of 8–10 liters. It accommodates small crucibles, ceramic boats, or custom molds. The maximum load capacity is 5–10 kg, depending on material density. This mini design suits labs with space constraints while providing sufficient capacity for research-scale experiments.

How do I maintain the furnace for longevity? Clean the chamber after each use with a soft brush or cloth to remove residue. Avoid abrasive chemicals. Periodically check heating elements for wear and replace if cracked. Calibrate the temperature sensor annually. Ensure the furnace is stored in a dry environment to prevent moisture damage. For electrical components, disconnect power before inspection and follow the manufacturer’s guidelines for troubleshooting errors.

(1200 Degree Mini Laboratory Heat Treatment Sintering muffle furnace)